background image

Translation of the original operation manual Airless 

3

Phoenix_BAoDB_en_1210 

 jw

1.1 Preface

This User’s Handbook must always be availa-

ble to operating staff! 

The operating authority of the equipment must 

ensure, that a User`s Handbook is available to 

the operator, in a language which he unders-

tands!

Dear customer!

Thank you for your decision to purchase 

 equip-

ment.

In the User’s Handbook, you can find all information re

-

quired for the proper handling of your 

 PHOENIX. 

However, for safe operation, there are further essential 

details which you should adhere to:

Please read and observe the guidlines valid for your 

country.

In Germany, the 

"Richtlinien für Flüssigkeitsstrahler" 

(Guidelines for fluid sprayers) published by: Hauptverband 

der Gewerblichen Berufsgenossenschaften (Industrial 

Employer's Liability Insurance Association), are valid.

Manufacturer’s notes and operating guidelines

 for 

coating and pumping materials should be observed at all 

times.

No method of operation should be exercised which impairs 

the safety of 

 products and the operating person-

nel.

We wish you much success and excellent working results 

when appliying your 

 PHOENIX.

WIWA Wilhelm Wagner GmbH & Co.KG.

Copyright

© 2009 WIWA

Copyright ownership for this user manual remains with 

WIWA WILHELM WAGNER GmbH & Co. KG

Gewerbestraße 1-3 • 35633 Lahnau

Phone: +49 (0)6441 609-0 • Fax: +49 (0)6441 609-50 • E-mail: info@

wiwa.de • Internet: www.wiwa.de

This operating manual is solely intended for personnel involved in prepa-

ration, operation and servicing. 

It is prohibited to pass on this operating manual for reproduction, utili-

sation or communication of its contents, unless this has been explicitly 

permitted. Infringements incur an obligation to pay damage compensati-

on. All rights reserved in the event of registration of the patented design, 

industrial design or registered design.

This operating manual only applies in conjunction with the machine card 

that was given to you with the user manual for your equipment. Please 

check that the type plate data is identical with the information on the 

machine card. Please notify us immediately if there are discrepancies, 

if the user manual has been incorrectly compiled or if the type plate is 

missing.

Contents 1

1.2  Table of contents

 

  

Page

1 Contents 

3

1.1 Preface 

3

1.2 

Table of contents 

3

Safety  

4

2.1 

Description of symbols 

4

2.2 

Warnings located on the pump 

4

2.3 

Dangers arising from the equipment 

4

2.4 

Applications for the pump 

5

2.5 

Pump surroundings 

6

2.6 

Sources of danger 

6

2.7 

Operating staff 

7

2.8 

Installation site 

8

2.9 

Behavior in case of emergency 

8

2.10 

Safety features 

8

2.11 

Pump handling and auxiliary materials 

9

2.12 Transporting 

10

Component description 

11

Installation and Assembly 

12

5 Start-up 

14

5.1 

First cleaning 

14

5.2 

Pressure check 

14

6 Operation 

16

6.1 

Equipment preparation 

16

6.2 

 Spray operaton 

17

6.3 

Change of material 

17

Shutting down 

18

Optional versions 

19

8.1 

Air Combi 

19

8.2 

Hot Spray 

20

9 Maintenance 

22

9.1 

Regular inspections 

22

9.2 

Maintenance plan 

22

9.3 

High pressure filter 

22

9.4 

Maintenance unit or Regulator Cluster 

23

10 

Malfunctions and troubleshooting 

25

11 Appendix 

26

11.1 

Technical specifications 

26

11.2 

Auxiliary materials 

26

11.3 

Machine card 

26

Содержание PHOENIX 11018

Страница 1: ...Translation of original operation manual WIWA Phoenix Phoenix DBE en 02 12 jw Operation manual WIWA PHOENIX Type 6530 6552 11018 11032 Serial No Airless Air Combi Hot Job...

Страница 2: ...ibited to pass on this operating manual for reproduction utili sation or communication of its contents unless this has been explicitly permitted Infringements incur an obligation to pay damage compens...

Страница 3: ...corresponds with the present standards of technical regulations and current rules for accident prevention Picture 2 2 1 Picture 2 2 2 2 Safety 2 1 Description of symbols The signs and symbols used in...

Страница 4: ...nts or lacqures that contain them are to be used we recommend contacting Customer Service or the factory directly for further information Please note that there are stainless steel Airless pumps that...

Страница 5: ...be ensured that the pump is grounded separately or together with the equipment it is mounted to maximum resistance 106 picture 2 4 1 ground potential equalization Equipment that is not rated as explo...

Страница 6: ...e this equip ment The management in charge of the operation of the machi ne must make the User s Handbook available to the ope rator and must make sure that he has read and unders tood it Only then ma...

Страница 7: ...ications The unit must have a fixed position and sufficient space to ensure safe operating Keep the area you are working in clean especially walkways Remove any spilled paint or solvent imme diately E...

Страница 8: ...aterials When handling auxillary materials such as paint solvent oil grease and other chemical substances comply with the safety and dosing instructions of the manufacturer and the generally applicabl...

Страница 9: ...under or near the unit when it is suspen ded Serious injury could result Only use appropriate hoisting equipment with sufficient load capacity Secure the unit to the transporting vehicle in such a way...

Страница 10: ...2 air motor 3 air pressure regulator with air tap lock and compres sed air connection nipple 4 vent hole 5 high pressure filter 6 material pump 7 suction pipe with strainer Phoenix Air Combi cart ver...

Страница 11: ...tures must be easily accessible Wall mounted versions To fix the wall mount use M 12 screws class 8 8 Be sure to use anchoring devices in accordance with the nature of the wall being used Ensure that...

Страница 12: ...the first time the sealing plug is to be removed from the venti lation hole overflow The ventilation hole is located in the elbow with the openeing facing downward picture 4 4 Pos 1 5 Check the releas...

Страница 13: ...r tap lock 2 air pressure regulator 3 air connection 5 Clean the high pressure filter Hold the drain hose Picture 5 1 3 Pos 2 into the container B and secure against slipping Open the drain valve Pict...

Страница 14: ...l knob counterc lockwise until the pump only runs very slowly Remove the suction pipe from the container A Funnel mounted versions Pump the solvent out of the funnel until it is empty Hold the spray g...

Страница 15: ...h excessive material consumption and spray fog will result If the pressure is too low fingering and un even coating thicknesses will result 6 1 Equipment preparation Job Prepare the unit for operation...

Страница 16: ...ge will be uneven and spotted Picture 6 2 1 The sprayer s arm must move evenly back and forth An even speed must be maintained Move the spray gun parallel to the surface being coated Move the spray gu...

Страница 17: ...ightly Hold the spray gun against the inner wall of container B Trigger the gun until clean solvent is emitted Be sure to maintain contact with the inner wall of the container Close the spray gun and...

Страница 18: ...8 1 Air Combi 1 Air Combi unit 2 Air Combi spray gun 3 Paint container 4 Spray hose 5 Air hose Picture 8 1 1 2 3 1 4 5 With this method the material being sprayed is fed to the air assisted airless Ai...

Страница 19: ...d follow all instructions for start up Chapter 5 for normal operation Chapter 6 for shutting down Chapter 7 found in the separate User s Handbook for the fluid heater If residue solvent in the fluid h...

Страница 20: ...ions of backpressure regulator Max operating pressure 400bar 5800psi Pressure adjustment range 0 400bar Operating temperature range 4 5 100 C Max output 13 3l min 3 5gal min Cleaning and depressurizin...

Страница 21: ...lass Check regularly the release agent for discoloration caused by contact with the spray material The discoloration can be monitored by draining a small amount of release agent After checking add a c...

Страница 22: ...of the motor In case of icing only use pure anti freezing agent Briefly trigger the spray gun To drain pressure open the drain valve screw on the high pressure filter Disassemble the high pressure fi...

Страница 23: ...may not be operated without oil The maximum oil level is marked with a line around the reservoir To fill the reservoir remove the filler screw or remove the reservoir and fill directly Only use the re...

Страница 24: ...Air supply pressure is too low 2 Tip new is too big 3 Tip is worn too big 4 Air motor is frozen runs too slow 1 Increase the inbound air pressure with the regulator and check the diameter of the inbo...

Страница 25: ...material hose NW6 1 4 Airless tip Air Combi units Air Combi finishing gun Order No 0632578 including tip air and fluid hose NW 6 1 4 Hot Job units Spray Accessory Kit No 16 N R Order No 0642477 No 17...

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