22
Translation of the original operation manual Airless
Phoenix_BAoDB_en_1210
•
jw
9 Maintenance
9.1 Regular inspections
According to the rules for the prevention of accidents
„Working with liquid jet systems“ BGR 500, chapter 2.36
the equipment must be checked and overhauled at regular
intervals by a
specialist (
Service).
The equipment must be checked:
➤
before the first start-up,
➤
after changes and repairs of equipment parts having
an effect on safety,
➤
after an interruption of operation of more than 6
months,
➤
however at least every 12 months.
For equipment, which has been taken out of operation, the
check can be postponed up to the next start-up.
The results of the checks must be recorded in writing and
kept until the next check. The checking certificate or a
copy of it must be available at the place where the equip-
ment is used.
9.2 Maintenance plan
Warning!
Dismantling the pump under pressure can
lead to serious body and/or eye injury.
➤
Before perfoming any maintenance or repairs, the
pump must be turned off.
➤
Depressurize the entire system.
➤
Disassemble the high-pressure filter, fluid hoses
and spray gun very carefully.
➤
Cover the hose connections with a rag before dis-
mantling to avoid paint splashes.
Check the release agent amount
➤
Before every start-up check the amount of release
agent in the release agent chamber (Picture 9.2.1).
The release agent level must be at least half the sight
glass.
➤
Check regularly the release agent for discoloration
caused by contact with the spray material
The discoloration can be monitored by draining a
small amount of release agent. After checking, add a
corresponding amount of clean release agent to the
chamber.
1 add release agent
2 air motor
3 drain release agent
4 material pump
5 sight glass
Picture 9.2.1
Heavy discoloration and material contermination:
These steps may only be perfomed by person-
nel trained by
or
Customer
Service.
➤
Replace the material pump packing sets (refer to the
spare parts list for the material pump)
➤
Clean the release agent chamber.
➤
Fill the chamber with clean release agent. We suggest
using
release agent, part no. 0163333.
High-pressure filter maintenance
Clean the filter insert before every change of spray mate
-
rial or daily, at the latest.
Observe and follow the instructions found in Chapter 6.3
"Change of material".
9.3 High pressure filter
Job
Clean or replace the filter insert:
1.
after shutting down the unit (daily).
2.
before every change of spray material.
3.
if the pump does not cycle although the spray
gun is triggered (without tip) or the drain valve
/ drain screw for the high-pressure filter is
opened.
Prerequisite
Required are:
An empty, open container for the mixture of sol-
vent / spray material, hereafter called container
"
B
".
1 spanner
1 open-end wrench
Size 13
Warning!
If blockages occur, residual pressure may still
be in the system even after depressurizing.
Residual pressure can lead to serious injuries
to the body or eyes.
➤
Before starting any work on the high-pressure filter, the
pump must be turned off.
