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Translation of the original operation manual Airless 

5

Phoenix_BAoDB_en_1210 

 jw

It left the factory in perfect condition and warrants a high 

level of safety. However, the following dangers exist if 

operated incorrectly or used inappropriately:

 

risk of physical injury or death to the operator

 

or third 

persons

 

risk of damage to the unit and other property belonging 

to the owner

 

risk of poor coating results

All personnel involved in the starting, operation and main-

tenance of the unit must read the following notes carefully 

and observe them. We recommend that the managers 

responsible for the proper operation of the unit have this 

confirmed in writing. 

It is a matter of their safety!

Additionally, please pay attention to the following:

Please, read and observe the guidlines valid for your 

country.

In Germany the "Richtlinien für Flüssigkeitsstrahler" (Gui

-

delines for liquid sprayers)

Published by: Hauptverband der Gewerblichen Berufsge-

nossenschaften, are valid.

We recommend adding a copy of all guidelines and acci-

dent prevention regulations into the User's Handbook.

Manufacturer’s notes and operating guidelines for coating 

material and pumping material should be observed at all 

times.

In principle, no method of working should be exercised 

which impairs the safety of 

 products or the ope-

rating personnel.

2.4  Applications for the pump

Processable Materials

Version

N

R

RS

Oils and Fats

Primers

Spray fillers

Lacquers and varnisches

Two-component coatings

Hammerstone

Zinc-based paints

Anti-corrosion coatings

Micaceous coatings

Water-soluble coatings

Water-based lacquers

Dangerous chemical reactions can occur if closed or 

pressurized systems with aluminum or galvanized pump 

components come into contact with solvents such as 

1.1.1 - trichlorethylene or methylene chloride that contain 

halogenated chlorofluorocarbons (CFC). If such solvents, 

or paints or lacqures that contain them, are to be used, we 

recommend contacting 

 Customer Service or the 

 factory directly for further information.

Please note that there are stainless-steel Airless pumps 

that are designed for use with such materials.

Using this equipment in areas requiring explosion 

protection:

Marking: 

 II 2G cT4

This equipment fulfills the explosion-proof require

-

ments found in the guideline 94/9/EC for the type of 

explosion, equipment catagory and temperature class 

found on the nameplate. 

This equipment is able to be installed in areas requiring 

Zone I explosion protection. Due to the possibility that ex-

plosive gases and overspray may be created, this unit is to 

be considered as Group II, Equipment Catagory 2G.

The flash point for the materials being sprayed, as well as 

the solvent being used, must be 

above

 200°C. 

When operating this equipment, the User‘s Handbook 

must be followed closely.

The required inspection and maintenance intervals 

must be adhered to strictly.

All information found on the unit‘s signs or plates 

must be adhered to and not exceeded. Do not allow 

this unit to be overloaded. 

It is the responsibility of the operator of this equipment to 

determine the explosion risk (zone determination accor

-

ding to EC regulation 94/9/EC, Appendix II, Nr. 2.1-2.3) 

in the area of usage, in accordance with local regulatory 

authority guidelines. 

Furthermore, it is the responsibility 

of the operator on-sight to check and ensure that the 

technical specifications and markings according to 

ATEX are compliant with local requirements.

Please observe that some components have their own 

nameplate with separate markings according to ATEX. 

The marking with the lowest rating for explosion 

protection becomes valid for the entire system. 

If the 

intended application could lead to injury of personnel if this 

equipment malfunctions, on-sight precautions and preven-

tive measures must be implemented.

If this equipment appears to be malfunctioning, the 

unit must be shut down immediately and 

 

Customer Service contacted as soon as possible.

Safety 2

Содержание PHOENIX 11018

Страница 1: ...Translation of original operation manual WIWA Phoenix Phoenix DBE en 02 12 jw Operation manual WIWA PHOENIX Type 6530 6552 11018 11032 Serial No Airless Air Combi Hot Job...

Страница 2: ...ibited to pass on this operating manual for reproduction utili sation or communication of its contents unless this has been explicitly permitted Infringements incur an obligation to pay damage compens...

Страница 3: ...corresponds with the present standards of technical regulations and current rules for accident prevention Picture 2 2 1 Picture 2 2 2 2 Safety 2 1 Description of symbols The signs and symbols used in...

Страница 4: ...nts or lacqures that contain them are to be used we recommend contacting Customer Service or the factory directly for further information Please note that there are stainless steel Airless pumps that...

Страница 5: ...be ensured that the pump is grounded separately or together with the equipment it is mounted to maximum resistance 106 picture 2 4 1 ground potential equalization Equipment that is not rated as explo...

Страница 6: ...e this equip ment The management in charge of the operation of the machi ne must make the User s Handbook available to the ope rator and must make sure that he has read and unders tood it Only then ma...

Страница 7: ...ications The unit must have a fixed position and sufficient space to ensure safe operating Keep the area you are working in clean especially walkways Remove any spilled paint or solvent imme diately E...

Страница 8: ...aterials When handling auxillary materials such as paint solvent oil grease and other chemical substances comply with the safety and dosing instructions of the manufacturer and the generally applicabl...

Страница 9: ...under or near the unit when it is suspen ded Serious injury could result Only use appropriate hoisting equipment with sufficient load capacity Secure the unit to the transporting vehicle in such a way...

Страница 10: ...2 air motor 3 air pressure regulator with air tap lock and compres sed air connection nipple 4 vent hole 5 high pressure filter 6 material pump 7 suction pipe with strainer Phoenix Air Combi cart ver...

Страница 11: ...tures must be easily accessible Wall mounted versions To fix the wall mount use M 12 screws class 8 8 Be sure to use anchoring devices in accordance with the nature of the wall being used Ensure that...

Страница 12: ...the first time the sealing plug is to be removed from the venti lation hole overflow The ventilation hole is located in the elbow with the openeing facing downward picture 4 4 Pos 1 5 Check the releas...

Страница 13: ...r tap lock 2 air pressure regulator 3 air connection 5 Clean the high pressure filter Hold the drain hose Picture 5 1 3 Pos 2 into the container B and secure against slipping Open the drain valve Pict...

Страница 14: ...l knob counterc lockwise until the pump only runs very slowly Remove the suction pipe from the container A Funnel mounted versions Pump the solvent out of the funnel until it is empty Hold the spray g...

Страница 15: ...h excessive material consumption and spray fog will result If the pressure is too low fingering and un even coating thicknesses will result 6 1 Equipment preparation Job Prepare the unit for operation...

Страница 16: ...ge will be uneven and spotted Picture 6 2 1 The sprayer s arm must move evenly back and forth An even speed must be maintained Move the spray gun parallel to the surface being coated Move the spray gu...

Страница 17: ...ightly Hold the spray gun against the inner wall of container B Trigger the gun until clean solvent is emitted Be sure to maintain contact with the inner wall of the container Close the spray gun and...

Страница 18: ...8 1 Air Combi 1 Air Combi unit 2 Air Combi spray gun 3 Paint container 4 Spray hose 5 Air hose Picture 8 1 1 2 3 1 4 5 With this method the material being sprayed is fed to the air assisted airless Ai...

Страница 19: ...d follow all instructions for start up Chapter 5 for normal operation Chapter 6 for shutting down Chapter 7 found in the separate User s Handbook for the fluid heater If residue solvent in the fluid h...

Страница 20: ...ions of backpressure regulator Max operating pressure 400bar 5800psi Pressure adjustment range 0 400bar Operating temperature range 4 5 100 C Max output 13 3l min 3 5gal min Cleaning and depressurizin...

Страница 21: ...lass Check regularly the release agent for discoloration caused by contact with the spray material The discoloration can be monitored by draining a small amount of release agent After checking add a c...

Страница 22: ...of the motor In case of icing only use pure anti freezing agent Briefly trigger the spray gun To drain pressure open the drain valve screw on the high pressure filter Disassemble the high pressure fi...

Страница 23: ...may not be operated without oil The maximum oil level is marked with a line around the reservoir To fill the reservoir remove the filler screw or remove the reservoir and fill directly Only use the re...

Страница 24: ...Air supply pressure is too low 2 Tip new is too big 3 Tip is worn too big 4 Air motor is frozen runs too slow 1 Increase the inbound air pressure with the regulator and check the diameter of the inbo...

Страница 25: ...material hose NW6 1 4 Airless tip Air Combi units Air Combi finishing gun Order No 0632578 including tip air and fluid hose NW 6 1 4 Hot Job units Spray Accessory Kit No 16 N R Order No 0642477 No 17...

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