background image

Translation of the original operation manual Airless 

7

Phoenix_BAoDB_en_1210 

 jw

The maximum operating pressure stated by us 

must correspond to all 

 components and 

accessory items within the system (i.e. pumps, 

heaters, hoses, spray guns, safety valves).

If the pressure ratings differ, the lowest rated max. pres-

sure becomes valid for the entire system.

Example:

Pump   

max. 420 bar (6090 psi)

Fluid hose 

max. 600 bar (8700 psi)

Spray gun 

max. 500 bar (7250 psi)

The maximum allowable operation pressure for the entire 

system is 420 bar (6090 psi).

 

 Warning!

If used outdoors, a lightning strike could lead to injury.

 

Never operate the unit outdoors during a thunderstorm.

 Warning!

It is possible for a static charge to occur due to the high 

flow speeds during the airless spraying procedure. Static 

charges can lead to fire and explosions.  

 

Always use an open container.

 

Never 

spray solvents or materials containing solvents 

into narrow-necked cans or barrels with bung holes!

 

Ensure that the spray gun has contact with the contai-

ner walls when working with metal containers. 

 Danger of explosion!

Heated solvent can lead to an explosion within the pump. 

This could result in serious injuries, including loss of vi-

sion, and property damage. Always observe the flashpoint 

and ignition temperature for the solvent being used!

Turn off the fluid heater whenever the following work is 

performed on the pump:

 

Flushing / Cleaning

 

Pressure check

 

Preparation for operation

 

Shutting down

 

Danger!

If being operated in closed rooms, explosive atmospheres 

can be created. This could lead to serious injuries and pro-

perty damage. Smoking, using open fires or other ignitable 

sources is prohibited in the entire area of operation!

2.7  Operating staff

Authorised Operators

People under the age of 16 should not operate this equip

-

ment. 

The management in charge of the operation of the machi-

ne must make the User’s Handbook available to the ope-

rator and must make sure that he has read and unders-

tood it. Only then may the system be put into operation. 

We recommend the manager has this confirmed in 

writing.

 The operator of the machine is obliged to report 

any changes in the machine which might affect its safety 

to the manager, as he must ensure that the machine is 

functional. The responsibilities for the different activities on 

the system must be laid down clearly and adhered to. No 

unclear competences may remain as these could endan-

ger the safety of the users.

The operator must make sure that only authorised persons 

work on the machine. He is responsible to third parties in 

the working vicinity of the system.

The operator of the equipment is obliged to repeat instruc-

tions about dangers and safety measures at regular inter-

vals (at least once a year, for young persons twice a year).

Personal protective equipment

 

We call to your attention that the valid guidelines and re-

quirements in accordance with work surroundings (mi-

ning, closed areas etc.) must be absolutely adhered to. 

 

 

The prescribed protective clothing must be worn at all 

times, as solvent vapours and solvent splashes cannot 

be completely avoided 

 

The sound pressure level of the equipment is 

below 85 db(A).

 

Nevertheless, appropriate noise protection means 

should be made available to the operating staff.

 

Although spraying fog is kept to a minimum 

when the correct pressure setting and proper method 

of operation are observed, the operating painter should 

wear a protective breathing mask.

 

When working with heated materials, the outer 

surface of the pump can become hot. 

Protective gloves must be worn at all times. 

 

 Never use solvent or other materials which 

present a health hazard for cleaning skin. Only suitable 

skin protective, skin cleansing and skin care materials 

may be used.

2.8  Installation site

Safety 2

Содержание PHOENIX 11018

Страница 1: ...Translation of original operation manual WIWA Phoenix Phoenix DBE en 02 12 jw Operation manual WIWA PHOENIX Type 6530 6552 11018 11032 Serial No Airless Air Combi Hot Job...

Страница 2: ...ibited to pass on this operating manual for reproduction utili sation or communication of its contents unless this has been explicitly permitted Infringements incur an obligation to pay damage compens...

Страница 3: ...corresponds with the present standards of technical regulations and current rules for accident prevention Picture 2 2 1 Picture 2 2 2 2 Safety 2 1 Description of symbols The signs and symbols used in...

Страница 4: ...nts or lacqures that contain them are to be used we recommend contacting Customer Service or the factory directly for further information Please note that there are stainless steel Airless pumps that...

Страница 5: ...be ensured that the pump is grounded separately or together with the equipment it is mounted to maximum resistance 106 picture 2 4 1 ground potential equalization Equipment that is not rated as explo...

Страница 6: ...e this equip ment The management in charge of the operation of the machi ne must make the User s Handbook available to the ope rator and must make sure that he has read and unders tood it Only then ma...

Страница 7: ...ications The unit must have a fixed position and sufficient space to ensure safe operating Keep the area you are working in clean especially walkways Remove any spilled paint or solvent imme diately E...

Страница 8: ...aterials When handling auxillary materials such as paint solvent oil grease and other chemical substances comply with the safety and dosing instructions of the manufacturer and the generally applicabl...

Страница 9: ...under or near the unit when it is suspen ded Serious injury could result Only use appropriate hoisting equipment with sufficient load capacity Secure the unit to the transporting vehicle in such a way...

Страница 10: ...2 air motor 3 air pressure regulator with air tap lock and compres sed air connection nipple 4 vent hole 5 high pressure filter 6 material pump 7 suction pipe with strainer Phoenix Air Combi cart ver...

Страница 11: ...tures must be easily accessible Wall mounted versions To fix the wall mount use M 12 screws class 8 8 Be sure to use anchoring devices in accordance with the nature of the wall being used Ensure that...

Страница 12: ...the first time the sealing plug is to be removed from the venti lation hole overflow The ventilation hole is located in the elbow with the openeing facing downward picture 4 4 Pos 1 5 Check the releas...

Страница 13: ...r tap lock 2 air pressure regulator 3 air connection 5 Clean the high pressure filter Hold the drain hose Picture 5 1 3 Pos 2 into the container B and secure against slipping Open the drain valve Pict...

Страница 14: ...l knob counterc lockwise until the pump only runs very slowly Remove the suction pipe from the container A Funnel mounted versions Pump the solvent out of the funnel until it is empty Hold the spray g...

Страница 15: ...h excessive material consumption and spray fog will result If the pressure is too low fingering and un even coating thicknesses will result 6 1 Equipment preparation Job Prepare the unit for operation...

Страница 16: ...ge will be uneven and spotted Picture 6 2 1 The sprayer s arm must move evenly back and forth An even speed must be maintained Move the spray gun parallel to the surface being coated Move the spray gu...

Страница 17: ...ightly Hold the spray gun against the inner wall of container B Trigger the gun until clean solvent is emitted Be sure to maintain contact with the inner wall of the container Close the spray gun and...

Страница 18: ...8 1 Air Combi 1 Air Combi unit 2 Air Combi spray gun 3 Paint container 4 Spray hose 5 Air hose Picture 8 1 1 2 3 1 4 5 With this method the material being sprayed is fed to the air assisted airless Ai...

Страница 19: ...d follow all instructions for start up Chapter 5 for normal operation Chapter 6 for shutting down Chapter 7 found in the separate User s Handbook for the fluid heater If residue solvent in the fluid h...

Страница 20: ...ions of backpressure regulator Max operating pressure 400bar 5800psi Pressure adjustment range 0 400bar Operating temperature range 4 5 100 C Max output 13 3l min 3 5gal min Cleaning and depressurizin...

Страница 21: ...lass Check regularly the release agent for discoloration caused by contact with the spray material The discoloration can be monitored by draining a small amount of release agent After checking add a c...

Страница 22: ...of the motor In case of icing only use pure anti freezing agent Briefly trigger the spray gun To drain pressure open the drain valve screw on the high pressure filter Disassemble the high pressure fi...

Страница 23: ...may not be operated without oil The maximum oil level is marked with a line around the reservoir To fill the reservoir remove the filler screw or remove the reservoir and fill directly Only use the re...

Страница 24: ...Air supply pressure is too low 2 Tip new is too big 3 Tip is worn too big 4 Air motor is frozen runs too slow 1 Increase the inbound air pressure with the regulator and check the diameter of the inbo...

Страница 25: ...material hose NW6 1 4 Airless tip Air Combi units Air Combi finishing gun Order No 0632578 including tip air and fluid hose NW 6 1 4 Hot Job units Spray Accessory Kit No 16 N R Order No 0642477 No 17...

Отзывы: