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20 

Translation of the original operation manual Airless

 

Phoenix_BAoDB_en_1210 

 jw

Optional versions

In the Hot Spray process, the material is circulated as 

follows:

The material is suctioned from the container into the spray 

pump and is then forced through the fluid heaters where it 

is warmed up. Then it flows to the high pressure filter and 

further to the spray gun. If the spray gun is not operated, 

the backpressure regulator opens and the material flows 

back into the inlet of the spray pump.

Material container (6)

Spray gun (4) 

Spraying

(Spray gun open)

Circulation

(Spray gun closed)

Spray pump (1)

Fluid heater (2)

High pressure filter (3)

Back pressure regulator (5)

Circulation makes it possible to maintain a constant tem-

perature - even during breaks in spraying.

Observe the pot life of the material being 

sprayed. A very short pot life and long pauses 

in spraying can lead to blocked circulation 

return hoses.

Burn danger!

When using a fluid heater, contact with the 

heated material or surfaces can lead to burns 

on the hands or arms.

Wear protective gloves!

Observe and follow all instructions

 

for start up (Chapter 5),

 

for normal operation (Chapter 6),

 

for shutting down (Chapter 7)

 

found in the separate User's Handbook for the fluid 

heater

If residue solvent in the fluid heaters becomes 

warm, this can lead to an explosion causing 

both injury and property damage. When using 

a fluid heater, observe the: 

3. 

Close the air tap lock (Picture 8.1.3 + 8.1.5, Pos. 1).

The setting for the atomizing air on the Air 

Combi unit does not need to be changed.

Adjusting the air pressure regulator:

Unlock: Pull the control knob upwards

Lock: Push the control knob downward

Instructions for cleaning the unit

The fine atomization of solvent can create a 

health hazard.

Therefore, the supply of atomizing air must be 

cut off during the flushing process.

8.2  Hot Spray

1  Airless unit

2  Fluid heater

3  High-pressure filter

4  Airless spray gun

5  Fluid pressure regulator

6  Paint container

Picture 8.2.1

4

2

6

1

3

5

The Hot Spray method adds a 

 fluid heater (Picture 

8.2.1, Pos. 2) to an Airless pump 

to achieve a desired spray tempe-

rature. 

Fluid heaters can also be used:

 

as additional heaters for long 

hose lengths

 

for heating the atomizing air 

(Air Combi spray method)

 

for heating the air entering the 

air motor, minimizing icing

WIWA Material Fluid Heater

Picture 8.2.2

Содержание PHOENIX 11018

Страница 1: ...Translation of original operation manual WIWA Phoenix Phoenix DBE en 02 12 jw Operation manual WIWA PHOENIX Type 6530 6552 11018 11032 Serial No Airless Air Combi Hot Job...

Страница 2: ...ibited to pass on this operating manual for reproduction utili sation or communication of its contents unless this has been explicitly permitted Infringements incur an obligation to pay damage compens...

Страница 3: ...corresponds with the present standards of technical regulations and current rules for accident prevention Picture 2 2 1 Picture 2 2 2 2 Safety 2 1 Description of symbols The signs and symbols used in...

Страница 4: ...nts or lacqures that contain them are to be used we recommend contacting Customer Service or the factory directly for further information Please note that there are stainless steel Airless pumps that...

Страница 5: ...be ensured that the pump is grounded separately or together with the equipment it is mounted to maximum resistance 106 picture 2 4 1 ground potential equalization Equipment that is not rated as explo...

Страница 6: ...e this equip ment The management in charge of the operation of the machi ne must make the User s Handbook available to the ope rator and must make sure that he has read and unders tood it Only then ma...

Страница 7: ...ications The unit must have a fixed position and sufficient space to ensure safe operating Keep the area you are working in clean especially walkways Remove any spilled paint or solvent imme diately E...

Страница 8: ...aterials When handling auxillary materials such as paint solvent oil grease and other chemical substances comply with the safety and dosing instructions of the manufacturer and the generally applicabl...

Страница 9: ...under or near the unit when it is suspen ded Serious injury could result Only use appropriate hoisting equipment with sufficient load capacity Secure the unit to the transporting vehicle in such a way...

Страница 10: ...2 air motor 3 air pressure regulator with air tap lock and compres sed air connection nipple 4 vent hole 5 high pressure filter 6 material pump 7 suction pipe with strainer Phoenix Air Combi cart ver...

Страница 11: ...tures must be easily accessible Wall mounted versions To fix the wall mount use M 12 screws class 8 8 Be sure to use anchoring devices in accordance with the nature of the wall being used Ensure that...

Страница 12: ...the first time the sealing plug is to be removed from the venti lation hole overflow The ventilation hole is located in the elbow with the openeing facing downward picture 4 4 Pos 1 5 Check the releas...

Страница 13: ...r tap lock 2 air pressure regulator 3 air connection 5 Clean the high pressure filter Hold the drain hose Picture 5 1 3 Pos 2 into the container B and secure against slipping Open the drain valve Pict...

Страница 14: ...l knob counterc lockwise until the pump only runs very slowly Remove the suction pipe from the container A Funnel mounted versions Pump the solvent out of the funnel until it is empty Hold the spray g...

Страница 15: ...h excessive material consumption and spray fog will result If the pressure is too low fingering and un even coating thicknesses will result 6 1 Equipment preparation Job Prepare the unit for operation...

Страница 16: ...ge will be uneven and spotted Picture 6 2 1 The sprayer s arm must move evenly back and forth An even speed must be maintained Move the spray gun parallel to the surface being coated Move the spray gu...

Страница 17: ...ightly Hold the spray gun against the inner wall of container B Trigger the gun until clean solvent is emitted Be sure to maintain contact with the inner wall of the container Close the spray gun and...

Страница 18: ...8 1 Air Combi 1 Air Combi unit 2 Air Combi spray gun 3 Paint container 4 Spray hose 5 Air hose Picture 8 1 1 2 3 1 4 5 With this method the material being sprayed is fed to the air assisted airless Ai...

Страница 19: ...d follow all instructions for start up Chapter 5 for normal operation Chapter 6 for shutting down Chapter 7 found in the separate User s Handbook for the fluid heater If residue solvent in the fluid h...

Страница 20: ...ions of backpressure regulator Max operating pressure 400bar 5800psi Pressure adjustment range 0 400bar Operating temperature range 4 5 100 C Max output 13 3l min 3 5gal min Cleaning and depressurizin...

Страница 21: ...lass Check regularly the release agent for discoloration caused by contact with the spray material The discoloration can be monitored by draining a small amount of release agent After checking add a c...

Страница 22: ...of the motor In case of icing only use pure anti freezing agent Briefly trigger the spray gun To drain pressure open the drain valve screw on the high pressure filter Disassemble the high pressure fi...

Страница 23: ...may not be operated without oil The maximum oil level is marked with a line around the reservoir To fill the reservoir remove the filler screw or remove the reservoir and fill directly Only use the re...

Страница 24: ...Air supply pressure is too low 2 Tip new is too big 3 Tip is worn too big 4 Air motor is frozen runs too slow 1 Increase the inbound air pressure with the regulator and check the diameter of the inbo...

Страница 25: ...material hose NW6 1 4 Airless tip Air Combi units Air Combi finishing gun Order No 0632578 including tip air and fluid hose NW 6 1 4 Hot Job units Spray Accessory Kit No 16 N R Order No 0642477 No 17...

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