background image

15                                                                                               MI-1066 

lated during the storage period. 

Be sure to fill the crankcase with a good qual-

ity of crankcase oil to the high level mark before 

starting the engine.  Do not use any oil heavier 

than S.A.E. No. 30. 

It is also recommended to use a new spark plug at the 

beginning of the next season, especially if the engine has 

given considerable service. 
Refuel engine and follow the starting instructions as 

shown on the preceding pages of this manual. 

It is highly recommended that machines be stor-

ed inside a building through the winter.  If this 

is not possible, the engine should be protected 

from snow and ice by a proper covering. 

 

TROUBLES 

CAUSES AND REMEDIES 

Three prime requisites are essential to starting and 

maintaining satisfactory operation of gasoline en-

gines.  They are: 

1.  

A proper fuel mixture

 in the cylinder. 

2.  

Good compression

 in the cylinder. 

3. 

Good spark, properly timed

, to ignite the mixture. 

If all three of these conditions do not exist the en-

gine cannot be started.  There are other factors which 

will contribute to hard starting; such as, too heavy a 

load for the engine to turn over  at a low starting 

speed, a long exhaust pipe with high back pressure, 

etc.  These conditions may affect the starting, but do 

not necessarily mean that  the engine is improperly 

adjusted. 
As a guide to locating any difficulties which might 

arise the following causes are listed under the three 

headings: 

Fuel Mixture, Compression, 

and

  Ignition

.  

In each case the causes of trouble are given  in the 

order in which they are most apt to occur.  In many 

cases the remedy is apparent, and no further remedies 

are suggested. 

STARTING DIFFICULTIES 

FUEL MIXTURE 

No fuel in tank or fuel shut-off valve closed. 
Fuel pump diaphragm worn out, so pump does not 

supply carburetor with fuel. 
Carburetor not choked sufficiently, especially if en-

gine is cold.  

See

 

‘Starting Procedure’, Page 8. 

Water, dirt, or gum in gasoline interfering with free flow 

of fuel to carburetor. 
Poor grade or stale gasoline that will not vaporize 

sufficiently to form the proper fuel mixture.

 

Carburetor flooded, caused by too much choking espe-

cially if engine is hot.  See 

‘Starting Procedure’, 

Page 8. 

Dirt or gum holding float needle valve in carburetor 

open.  This condition would be indicated if fuel con-

tinues to drip from carburetor with engine standing 

idle.  Often tapping the float chamber of the carbu-

retor very lightly with the handle of  a screwdriver or 

similar tool will remedy this trouble.  Do not strike 

carburetor with any metal tool. 
If due to flooding, too much fuel should have entered 

the cylinder in attempting to start the engine, the 

mixture will most likely be too rich to burn.   In that 

case the spark plug should be removed, the engine 

then turned over several times with the starting 

sheave so the rich mixture  will be blown out through 

the spark plug hole.  The choke on the carburetor 

should of course be left open during this procedure.  

The  spark plug should be dried off, assembled, and 

starting tried again. 

COMPRESSION 

The Model TRA-10D is furnished with an 

automatic 

compression release,

  so that the normal method of 

detecting faulty compression, by the resistance en-

countered when turning the engine over on the com-

pression stroke, no longer holds true. 
Check the following for suspected lack of compression, if 

the 

fuel

  and 

ignition systems

  are not the cause of 

starting difficulties and loss of power. 

Cylinder dry due to engine having been out of use 

for some time.  

See ‘Restoring Compression’, Page 

14. 

Loose or broken spark plug.  In this case a hissing 

noise will be heard in cranking engine due to es-

caping gas mixture on compression stroke. 
Damaged cylinder head gasket or loose cylinder 

head.  This will likewise cause a hissing noise on 

compression stroke. 
Valve tappets with insufficient clearance under 

valve stems.  

See ‘Tappet Adjustment’, Page 19. 

If correcting the above conditions does not remedy 

the situation, it will be necessary to partially dis-

mantle the engine and check for: 

Valve stuck open due to carbon or gum on valve 

stem.  To clean valve stems

, see ‘Valves and Seat 

Insert’, Page 18. 

Piston rings stuck in piston due to carbon accumu-

lation.  This will require removing the piston and con-

necting rod assembly, and cleaning parts.  

See ‘Con-

necting Rod and Piston’, Page 20. 

IGNITION 

See ‘Ignition Spark’, Page 10.

  No spark may also be 

attributed to the following: 
Ignition wires disconnected from magneto, coil, spark 

plug or breaker box. 
Broken ignition wires causing short circuits. 
Spark plug cable wet or oil soaked. 
Spark plug insulator broken. 

Содержание Air Cooled TR-10D

Страница 1: ...WISCONSIN HEAVY DUTY ENGINES INSTRUCTION BOOK AND PARTS LIST MODELS TRA 10D TR 10D ISSUE MM 320 C WORLD S LARGEST BUILDERS OF HEAVY DUTY AIR COOLED ENGINES...

Страница 2: ...gine operating speed still without load for an additional two hours If at all possible operate the engine at light loads for a period totaling about eight hours before maximum load is applied This wil...

Страница 3: ...UCTIONS WISCONSIN SINGLE CYLNDER ENGINES MODEL TRA 10D 3 1 8 Bore 2 7 8 Stroke 22 05 cu In Displacement MODEL TR 10D 3 1 8 Bore 2 5 8 Stroke 20 2 cu In Displacement WISCONSIN MOTOR CORPORATION Milwauk...

Страница 4: ...l hours All adjustments are carefully made so that each engine will be in perfect operating condition when it leaves the factory Back of the Wisconsin Motor Corporation are more than fifty years of en...

Страница 5: ...ed 24 Electrical Equipment Wiring Circuits and Motor Generator 13 Fuel 8 Fuel Pump 8 General Design 7 Governor Adjustment 24 PAGE Governor Description 7 Governor Operation 23 Horsepower 7 Ignition Des...

Страница 6: ...MI 937 2 4 Fig 1 289860C TAKE OFF rear and LEFT HAND SIDE VIEW of ENGINE...

Страница 7: ...5 MI 938 2 FAN END front and RIGHT HAND SIDE VIEW of ENGINE...

Страница 8: ...MI 939 2 6 SECTIONAL VIEWS OF ENGINE...

Страница 9: ...internal parts of the engine GOVERNOR A governor of the centrifugal flyball type controls the engine speed by varying the throttle opening to suit the load imposed upon the engine Manually operated va...

Страница 10: ...temperatures and excessive idling FUEL The fuel tank should be filled with a good quality gasoline free from dirt and water The capacity of the tank is one gallon Some of the poorer grades of gaso li...

Страница 11: ...hich might cause wrecking of the engine and possible injury to bystanders All parts of the engine are designed to safely with stand any speeds which might normally be required but it must be remembere...

Страница 12: ...lement After five washings or one year of service replace cartridge New cartridges are available at you Wis consin Motor dealer Refer to parts list section for re placement part number CRANKCASE BREAT...

Страница 13: ...pyramiding and it becomes necessary to resurface or replace point it will also be necessary to readjust the gap to its proper clearance and re time the engine The normal breaker point gap is 0 020 inc...

Страница 14: ...clockwise and stop immediately when light goes out At this point mark on flywheel should line up with pointer in shroud 7 Assemble coil primary wire to terminal stud and mount cover MAGNETO SERVICE I...

Страница 15: ...an ignition coil are wired in accordance with Fig 14 This type ignition system has always been wired negative ground Battery is not furnished by Wisconsin Motor Corporation MOTOR GENERATOR OPERATING I...

Страница 16: ...and pour about a fluid ounce of crankcase oil through the spark plug hole Turn the engine over several times with the rope starter to distribute the oil over the cylinder wall Then replace the spark...

Страница 17: ...ding float needle valve in carburetor open This condition would be indicated if fuel con tinues to drip from carburetor with engine standing idle Often tapping the float chamber of the carbu retor ver...

Страница 18: ...anced too far See Timing Page 11 Loose or burnt out connecting rod bearing Engine overheated due to causes under previous heading Worn or loose piston pin ENGINE BACKFIRES THROUGH CARBURETOR Water or...

Страница 19: ...wo capscrews holding shroud to bottom of crankcase and two screws at the cylinder head CARBURETOR and AIR CLEANER Fig 21 The carburetor and air cleaner should be removed both to facilitate working on...

Страница 20: ...an be removed when replacement becomes necessary by means of Wisconsin Motor DF 66 A insert puller See Fig 23 Grinding of valves and seats should be done by an authorized Wisconsin service station See...

Страница 21: ...n stroke Observe position of valve stems in the inspection compartment Both valves should be in their lowest position closed then proceed to check clearance FLYWHEEL Fig s 27 and 28 Place a 1 1 2 box...

Страница 22: ...into grease filled hole and assemble gear cover by tapping in place with a soft hammer Caution Be sure timing marks on crankshaft and camshaft gear Fig 38 remain correctly mated when end of camshaft...

Страница 23: ...on down until rod con tacts crank pin The oil dipper in Model TRA 10D is an integral part of the connecting rod cap whereas the Model TR 10D has a sheet metal dipper that must be mounted so that the c...

Страница 24: ...clearance of 002 to 006 in the guide hole Timing mark on camshaft gear must be located between the two marked teeth on the crankshaft gear See Fig 38 If valve timing is off engine will not function pr...

Страница 25: ...crankshaft gear cover and flywheel are mounted The end play should be 001 to 004 inch with engine cold and can be determined as illustrated in Fig 43 Wedge a lever between the fly wheel and crankcase...

Страница 26: ...g tension by means of an adjusting screw The governor lever has 8 holes for the governor spring with the No 1 hole closest to the fulcrum shaft A change in the design of the governor flyweights was in...

Страница 27: ...selected by the WISCONSIN MOTOR CORPORATION in order to assure complete and efficient repair and inspection service to owners of Wisconsin Air Cooled Engines These service stations equipped and traine...

Страница 28: ......

Страница 29: ...PARTS FOR ENGINE MODELS TRA 10D AND TR 10D...

Страница 30: ...PARTS FOR ENGINE MODELS TRA 10D AND TR 10D...

Страница 31: ...PARTS FOR ENGINE MODELS TRA 10D AND TR 10D...

Страница 32: ......

Страница 33: ......

Страница 34: ......

Страница 35: ......

Страница 36: ......

Страница 37: ......

Страница 38: ......

Страница 39: ......

Страница 40: ......

Страница 41: ...agm section 7 Using a screw driver inserted into the coils of rocker arm spring 13 remove this spring and save 8 Holding the mounting bracket 11 in the left hand with the rocker arm toward the body an...

Страница 42: ...of this pas sage The fuel travels through this channel to the idle jet cali bration The air for the idle mixture originates back of or from behind the main venturi The position of the idle adjusting...

Страница 43: ...alve opens automati cally when the engine starts and admits air to avoid over choking or flooding of the engine The mixture required for starting is considerably richer than that needed to develop pow...

Страница 44: ......

Страница 45: ...ns have been made unless authorized by us We make no Warranty in respect to trade accessories such being subject to the Warranties of their respective manufacturers We shall in no event be liable for...

Страница 46: ...WISCONSIN MOTOR CORPORATION MILWAUKEE WISCONSIN 532466 PRINTED IN U S A...

Отзывы: