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MP-324-4                                                                                                 39                                                                                                

Order parts from nearest 

SERVICE STATION

 shown in directory falling parts list. 

IMPORTANT:

 Always give Model, Specification and Serial Numbers as shown on name plate 

INSTRUCTIONS FOR MAINTENANCE AND REPAIR OF FUEL PUMP 

WISCONSIN MOTOR PART NO.         ENGINE MODELS USED ON 

LP-42-A 

 

            THD 

LP-42-B 

 

 ACN, BKN, AENL 

LP-42-G  

 

            AGND 

LP-42-L 

 

             S-7D 

LP-42-N 

            S-8D, TR-10D, TRA-10D 

The efficiency of the fuel pump will gradually decrease 

any time after 500 hours of operation.  This will be 

dictated by the engines faltering at high speeds or when 

heavy loads are suddenly applied.  The pump can easily be 

restored to its normal efficiency by the installation of a 

Wisconsin Motor No. LQ-28

 repair kit.  

1.  Remove the fuel lines and the two mounting bolts 

which hold the pump to the engine.  Take the pump to a 

work bench or suitable place. 

2. With file, make an indicating mark across a point at the 

union of castings (11 and 12).  This is a positive loca-

tion of the fuel line positions when reassembling.  Re-

move four assembly screws (15) and remove fuel head. 

3. Turn head (12) over and remove one screw (16).  Remove 

(10, 3, 6 and 5) valve assemblies, noting their posi-

tions.  Discard the above parts (3, 6 and 5). 

4. Clean fuel head thoroughly with gasoline and a fine 

wire brush. 

5. Holding fuel head, (12) with diaphragm surface (con-

taining four clearance holes) up, reassemble the valve 

spring (3) and valve (6) into cavity from which they 

were removed.  Now place new gasket (5) in position and 

reassemble the valve retainer (10) into position and 

lock it by inserting and tightening the fuel pump valve 

retainer screw (16). 

   
 
 

6.  Place this fuel pump head assembly in a clean place and we 

are ready to rebuild the lower diaphragm section. 

  7.   Using a screw driver, inserted into the coils of rocker 

arm spring (13), remove this spring and save. 

  8.  Holding the mounting bracket (11) in the left hand 

with the rocker arm toward the body and the thumb nail on 

the end of the link (9) with the heel of the right hand 

on the diaphragm (2) compress the diaphragm spring (4) 

at the same time, turning in a clockwise position 90°.  

This will unhook the diaphragm from the link (9) so it 

can be removed. 

  9.  Clean the mounting bracket (11) with gasoline and fine 

wire brush. 

10. Replace the new diaphragm operating spring (4), stand-

ing it into casting (11).  Repeat in reverse step eight, 

using the new diaphragm.  Replace rocker arm spring 

removed in step seven. 

11. Mount this assembly back on the engine in the position 

from which it was removed, using the new mounting 

gasket which is the last piece of the repair kit. 

12. Crank the engine over to a position where the dia-

phragm (2) is laying flat on the mounting bracket (11).  

Place the fuel head (12) back in position so that the 

indicating marks of step one are in line, and start the 

four assembly screws approximately three turns.  Again, 

crank the engine over to a position where the diaphragm 

(2) is pulled down into (11) mounting bracket and tight-

en the four assembly screws (15) tightly. 

13. Connect the fuel lines and you have a completely re-

built fuel pump. 

NOTE:

 The 

LQ-28 Repair Kit 

and the parts included there-in, 

which are identified by an asterisk (*), are the only parts 

of the fuel pump available for service.  

Ref 

No 

 

Description 

No 

Req 

* 2 
* 3 
* 4 
* 5 
* 6 



10 
11 
12 
13 
15 
16 

ROCKER ARM

 ............................................. 

DIAPHRAGM

 .............................................. 

VALVE SPRING

............................................ 

DIAPHRAGM SPRING

.................................. 

VALVE GASKET

 ........................................... 

VALVE

......................................................... 

ROCKER ARM PIN

....................................... 

SPRING CLIP

 for rocker arm ....................... 

LINKAGE

 ..................................................... 

VALVE PLATE

 and 

SEATS.

........................... 

MOUNTING BRACKET 

................................ 

HEAD

 .......................................................... 

ROCKER ARM SPRING

................................ 

ASSEM. SCREW

 and 

LOCKWASHER

............ 

VALVE PLATE SCREW

 and 

LOCKWASHER

... 

 

MOUNTING FLANGE GASKET 

(not illustrated) 
















 

Содержание Air Cooled TR-10D

Страница 1: ...WISCONSIN HEAVY DUTY ENGINES INSTRUCTION BOOK AND PARTS LIST MODELS TRA 10D TR 10D ISSUE MM 320 C WORLD S LARGEST BUILDERS OF HEAVY DUTY AIR COOLED ENGINES...

Страница 2: ...gine operating speed still without load for an additional two hours If at all possible operate the engine at light loads for a period totaling about eight hours before maximum load is applied This wil...

Страница 3: ...UCTIONS WISCONSIN SINGLE CYLNDER ENGINES MODEL TRA 10D 3 1 8 Bore 2 7 8 Stroke 22 05 cu In Displacement MODEL TR 10D 3 1 8 Bore 2 5 8 Stroke 20 2 cu In Displacement WISCONSIN MOTOR CORPORATION Milwauk...

Страница 4: ...l hours All adjustments are carefully made so that each engine will be in perfect operating condition when it leaves the factory Back of the Wisconsin Motor Corporation are more than fifty years of en...

Страница 5: ...ed 24 Electrical Equipment Wiring Circuits and Motor Generator 13 Fuel 8 Fuel Pump 8 General Design 7 Governor Adjustment 24 PAGE Governor Description 7 Governor Operation 23 Horsepower 7 Ignition Des...

Страница 6: ...MI 937 2 4 Fig 1 289860C TAKE OFF rear and LEFT HAND SIDE VIEW of ENGINE...

Страница 7: ...5 MI 938 2 FAN END front and RIGHT HAND SIDE VIEW of ENGINE...

Страница 8: ...MI 939 2 6 SECTIONAL VIEWS OF ENGINE...

Страница 9: ...internal parts of the engine GOVERNOR A governor of the centrifugal flyball type controls the engine speed by varying the throttle opening to suit the load imposed upon the engine Manually operated va...

Страница 10: ...temperatures and excessive idling FUEL The fuel tank should be filled with a good quality gasoline free from dirt and water The capacity of the tank is one gallon Some of the poorer grades of gaso li...

Страница 11: ...hich might cause wrecking of the engine and possible injury to bystanders All parts of the engine are designed to safely with stand any speeds which might normally be required but it must be remembere...

Страница 12: ...lement After five washings or one year of service replace cartridge New cartridges are available at you Wis consin Motor dealer Refer to parts list section for re placement part number CRANKCASE BREAT...

Страница 13: ...pyramiding and it becomes necessary to resurface or replace point it will also be necessary to readjust the gap to its proper clearance and re time the engine The normal breaker point gap is 0 020 inc...

Страница 14: ...clockwise and stop immediately when light goes out At this point mark on flywheel should line up with pointer in shroud 7 Assemble coil primary wire to terminal stud and mount cover MAGNETO SERVICE I...

Страница 15: ...an ignition coil are wired in accordance with Fig 14 This type ignition system has always been wired negative ground Battery is not furnished by Wisconsin Motor Corporation MOTOR GENERATOR OPERATING I...

Страница 16: ...and pour about a fluid ounce of crankcase oil through the spark plug hole Turn the engine over several times with the rope starter to distribute the oil over the cylinder wall Then replace the spark...

Страница 17: ...ding float needle valve in carburetor open This condition would be indicated if fuel con tinues to drip from carburetor with engine standing idle Often tapping the float chamber of the carbu retor ver...

Страница 18: ...anced too far See Timing Page 11 Loose or burnt out connecting rod bearing Engine overheated due to causes under previous heading Worn or loose piston pin ENGINE BACKFIRES THROUGH CARBURETOR Water or...

Страница 19: ...wo capscrews holding shroud to bottom of crankcase and two screws at the cylinder head CARBURETOR and AIR CLEANER Fig 21 The carburetor and air cleaner should be removed both to facilitate working on...

Страница 20: ...an be removed when replacement becomes necessary by means of Wisconsin Motor DF 66 A insert puller See Fig 23 Grinding of valves and seats should be done by an authorized Wisconsin service station See...

Страница 21: ...n stroke Observe position of valve stems in the inspection compartment Both valves should be in their lowest position closed then proceed to check clearance FLYWHEEL Fig s 27 and 28 Place a 1 1 2 box...

Страница 22: ...into grease filled hole and assemble gear cover by tapping in place with a soft hammer Caution Be sure timing marks on crankshaft and camshaft gear Fig 38 remain correctly mated when end of camshaft...

Страница 23: ...on down until rod con tacts crank pin The oil dipper in Model TRA 10D is an integral part of the connecting rod cap whereas the Model TR 10D has a sheet metal dipper that must be mounted so that the c...

Страница 24: ...clearance of 002 to 006 in the guide hole Timing mark on camshaft gear must be located between the two marked teeth on the crankshaft gear See Fig 38 If valve timing is off engine will not function pr...

Страница 25: ...crankshaft gear cover and flywheel are mounted The end play should be 001 to 004 inch with engine cold and can be determined as illustrated in Fig 43 Wedge a lever between the fly wheel and crankcase...

Страница 26: ...g tension by means of an adjusting screw The governor lever has 8 holes for the governor spring with the No 1 hole closest to the fulcrum shaft A change in the design of the governor flyweights was in...

Страница 27: ...selected by the WISCONSIN MOTOR CORPORATION in order to assure complete and efficient repair and inspection service to owners of Wisconsin Air Cooled Engines These service stations equipped and traine...

Страница 28: ......

Страница 29: ...PARTS FOR ENGINE MODELS TRA 10D AND TR 10D...

Страница 30: ...PARTS FOR ENGINE MODELS TRA 10D AND TR 10D...

Страница 31: ...PARTS FOR ENGINE MODELS TRA 10D AND TR 10D...

Страница 32: ......

Страница 33: ......

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Страница 40: ......

Страница 41: ...agm section 7 Using a screw driver inserted into the coils of rocker arm spring 13 remove this spring and save 8 Holding the mounting bracket 11 in the left hand with the rocker arm toward the body an...

Страница 42: ...of this pas sage The fuel travels through this channel to the idle jet cali bration The air for the idle mixture originates back of or from behind the main venturi The position of the idle adjusting...

Страница 43: ...alve opens automati cally when the engine starts and admits air to avoid over choking or flooding of the engine The mixture required for starting is considerably richer than that needed to develop pow...

Страница 44: ......

Страница 45: ...ns have been made unless authorized by us We make no Warranty in respect to trade accessories such being subject to the Warranties of their respective manufacturers We shall in no event be liable for...

Страница 46: ...WISCONSIN MOTOR CORPORATION MILWAUKEE WISCONSIN 532466 PRINTED IN U S A...

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