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Installation and operating instructions Wilo-Rexa PRO 23

INSTALLATION 

US English

7

10, 20

Temperature monitoring: Center 

terminal

8

11, 21

Temperature monitoring: High 

temperature

9

12, 22

Temperature monitoring: Low 

temperature

Green/yellow PE

Ground

The wire assignment for freely configured pumps 

in the PRO series can be found in the connection 

diagram enclosed with this manual.

5.5.5.  Connecting the monitoring devices

RISK of fatal injury due to explosion!

If the monitoring devices are not connected 

correctly, there is a risk of fatal injury due to 

explosion if used in potentially explosive areas! 

Always have the connection carried out by an 

electrician. If the pump is used in potentially 

explosive areas:

•  The temperature monitor must be connected via 

an evaluation relay. We recommend the “CM-

MSS” relay for this. The threshold comes preset.

•  Deactivation by the temperature limiter must be 

conducted with an anti-reactivation mechanism, 

meaning that reactivation should only be pos-

sible if the “release button” has been pressed 

manually!

•  The pencil electrode for sealing chamber control 

must be connected via an intrinsically safe cir-

cuit with an evaluation relay. We recommend the 

“XR-42x” relay for this. The threshold is 30 kΩ.

•  Also note the additional information in the ap-

pendix!

All monitoring devices must be connected at all 

times.

Motor temperature monitor

The pump is equipped as standard with a tempera-

ture monitor with a bimetallic strip.

• 

P 13 motor:

 

The motor is equipped as standard with a tem-

perature limit (single-circuit temperature moni-

toring). When the threshold is reached, the motor 

must

 switch off. 

If a temperature controller and limiter are fitted 

(two-circuit temperature monitoring; can be 

ordered as an option), a “preliminary warning” 

can

 

take place at the low value and “deactivation” 

must

 take place at the higher value.

• 

P 17 motor:

 

The motor is equipped as standard with a tem-

perature control and limit function (2-circuit 

temperature monitoring). When the low threshold 

is reached, a "preliminary warning" 

may

 be issued, 

when the high threshold is reached, the motor 

must

 switch off.

• When used 

outside potentially explosive areas

, the 

bimetallic strips can be connected directly in the 

switchgear. 

Connection values: max. 250 V(AC), 2.5 A, cos φ = 1

• PTC sensors (optionally available) must be connect-

ed via an evaluation relay. We recommend the “CM-

MSS” relay for this. The threshold comes preset.

For this reason, no warranty claims can be accepted 

for any damage to the winding resulting from un-

suitable motor monitoring.

Motor compartment monitoring (P 13 motor only)

• The motor compartment monitor must be con-

nected via an evaluation relay. We recommend the 

“NIV 101/A” relay for this. The threshold is 30 kΩ. 

When the threshold is reached, the unit must switch 

off.

Connecting the pencil electrode (available as an 

option) for sealing chamber control

• When used 

outside potentially explosive areas

the pencil electrode can be connected via the 

NIV 101/A relay. The threshold is 30 kΩ. When the 

threshold is reached, a warning must be given or the 

unit switched off.

CAUTION!
If there is only a warning, the pump could be ir-

reparably damaged by water ingress. We recom-

mend always switching the pump off!

5.6.  Motor protection and activation types

5.6.1.  Motor protection

The minimum requirement for motors with a free 

cable end is a thermal relay/motor protection switch 

with temperature compensation, differential trig-

gering, and an anti-reactivation device, in accor-

dance with national regulations.

If the pump is connected to electrical systems 

in which faults frequently occur, we recommend 

installing additional protective devices, to be pro-

vided by the customer (e.g. relays for overvoltage, 

undervoltage, or phase failure; lightning protection, 

etc.). We also recommend installing a residual cur-

rent device (RCD).
Local and national regulations must be observed 

when connecting the pump.

5.6.2.  Activation types

Direct activation

At full load, the motor protection should be set 

to the rated current shown on the rating plate. At 

partial load, we recommend that the motor protec-

tion be set 5% above the current measured at the 

duty point.

Содержание Rexa PRO Series

Страница 1: ...Pioneering for You Wilo Rexa PRO 6065992 Ed 04 07 2015 WH US Installation and operating instructions fr Notice de montage et de mise en service es Instrucciones de instalaci n y funcionamiento...

Страница 2: ...Fig 3 Fig 2 Fig 1 1 5 7 6 3 4 2 1 5 6 6 3 3 4 2 S1 S1 S2 S3 7a 7b 1 1 5 9 6 3 4 2 S1 S1 S2 S3 8 7b 7a d A A min 1 x d A d min 0 3 x d B...

Страница 3: ...Fig 5 Fig 6 Fig 4 1 4 8 3 3 6 5 2 7 U1 Z1 3 U2 4 Cr Z2 5 C S M 1 gn ye L N PE 1 2 6 3 4 gn ye 1 2 6 21 20 DK 5 1 2 4 3 M 3 gn ye W V 21 20 U PE 6 DK 5 1 2 4 3 M 3 gn ye W V 11 10 U PE 6 DK...

Страница 4: ...M 3 gn ye W V 20 21 U PE 6 22 5 1 2 4 3 M 3 gn ye W V 10 11 U PE 6 12 max C min C Fig 8 5 4 3 W1 V1 U1 5 4 3 W2 V2 U2 1 max C min C 2 M 3 gn ye 20 21 PE 6 22 5 1 2 4 3 M 3 gn ye W1 V1 10 11 U1 5 4 3 W...

Страница 5: ...Fig 9 1...

Страница 6: ...port and storage 16 4 1 Delivery 16 4 2 Transport 16 4 3 Storage 16 4 4 Return delivery 17 5 Installation 17 5 1 General 17 5 2 Installation methods 18 5 3 Installation 18 5 4 Dry running protection 2...

Страница 7: ...reserves the right to make tech nical modifications to units or components This operating and maintenance manual refers to the pump shown on the title page 1 5 Warranty In general the specifications i...

Страница 8: ...e directives and regulations Safety information that refers only to material dam age is printed in gray without safety symbols 2 2 General safety When installing or removing the pump never work alone...

Страница 9: ...connection may only be made if the switch gear complies with the harmonized EU standards Cellphones and other mobile radio equipment may cause malfunctions in the system WARNING electromagnetic radiat...

Страница 10: ...nt general safety and health requirements of the European Union as well as the published European standards and internationally recognized German standards Since this product was not intended to be so...

Страница 11: ...als if there is water ingress into the sealing cham ber through the mechanical seal on the fluid side 3 2 4 Seal The seal for the fluid and the motor compart ment is made via two mechanical seals The...

Страница 12: ...mersed is not possible with all motors Observe the information on the rating plate Operating mode S3 50 is permissible if the necessary motor cooling is guaranteed by complete immersion for at least 1...

Страница 13: ...plug Installation and operating instructions 3 8 Accessories Cable lengths up to 160 ft 50 m in fixed length increments of 40 ft 12 5 m or customized cable lengths on request Guide system Pump foot E...

Страница 14: ...act coating fulfills its intended purpose Please note that elastomer parts and coatings be come brittle over time If the product is to be stored for longer than 6 months we recommend checking these pa...

Страница 15: ...orresponding protec tion class must be observed In general switchgear is to be installed outside potentially explosive areas in such a way that it is protected from submersion When used in an explosiv...

Страница 16: ...nd operating instructions for the guide system 2 Preparing the pump for operation on a guide sys tem about 1 3 h see the installation and operating instructions for the guide system 3 Installing the p...

Страница 17: ...pipe system on the suction and pressure sides must be self supporting i e it may not be sup ported by the pump In addition the pump connec tion to the pipe system must be free of stress and vibration...

Страница 18: ...qualified electrician ap proved by the local energy supply company in accordance with locally applicable regulations DANGER from incorrect connection With Ex rated pumps the power supply cable must be...

Страница 19: ...inding 2 3 L U1 Z1 4 N U2 5 Z2 Connection for start and operating capacitor 6 DK Leakage detection for motor com partment green yellow gn ye PE Ground Connection WITHOUT capacitor switchgear If the un...

Страница 20: ...oring When the low threshold is reached a preliminary warning may be issued when the high threshold is reached the motor must switch off When used outside potentially explosive areas the bimetallic st...

Страница 21: ...injury when commissioning the pump the following points must be observed Commissioning of the pump may only be carried out by qualified and trained personnel in accordance with the safety instruction...

Страница 22: ...an be vented by suitable venting devices in the system or if available using vent screws on the pressure port Check switching points of level control and dry running protection systems Check to ensure...

Страница 23: ...at the temperature of the fluid and in the operating space does not fall below 37 F 3 C This ensures that the pump is always ready for op eration For extended downtime a regular monthly to quarterly 5...

Страница 24: ...tenance or repair work the pump must be installed and connected as described in the In stallation section The pump must be switched on as described in the Commissioning section Note the following All...

Страница 25: ...ng conditions 2 years Visual inspection of the power supply cable Visual inspection of accessories Visual inspection of the coating and housing for wear Functional inspection of all safety and monitor...

Страница 26: ...e are relatively large deviations consult the manufacturer 8 3 5 Inspection of the switchgear relays used See the relevant installation and operating instruc tions for a description of the individual...

Страница 27: ...free the impeller or clear the suction port 7 The fluid is too dense Consult the manufacturer Fault unit is running but not pumping 1 No fluid available Open inlet for tank or slide valve 2 Inlet bloc...

Страница 28: ...ider the flow rate in the pipe The slower the flow rate the greater the risk of solids depositing in the pump and piping We therefore recommend a minimum flow rate of 2 3 ft s 0 7 m s at a pumping pre...

Страница 29: ...the Electrical connection section the following points must be observed for Ex rated pumps The power supply cable must be connected outside the potentially explosive area or inside a housing with an...

Страница 30: ...lowing points for Ex rated pumps The end user is responsible for defining the poten tially explosive area Only pumps with Ex approval may be used within a potentially explosive area Ex rated pumps mus...

Страница 31: ...IL 60018 USA Phone 888 954 6872 Fax 888 945 6783 Manufacturing Facility 86 Genesis Parkway Thomasville Georgia 31792 USA Phone 229 584 0097 Fax 229 584 0234 WILO Canada Inc Bay 7 2915 10th Ave N E Cal...

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