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WILO SE 2015-07 V05 Letter

US English APPENDIX

This section applies only to Ex-rated pumps and 

contains additional instructions for these pumps!

10.2.1. 

Identification of Ex-rated pumps

Pumps that have been approved for use in an explo-

sive atmosphere are marked as follows on the rating 

plate:

• 

“Ex” symbol for the relevant approval

• 

Information on Ex classification

10.2.2. FM approval

The motors are certified and approved by the 

recognized testing and licensing authority “FM 

Approvals” according to standards FM 3600, 3615, 

3615.80, and ANSI/UL-1004. The motors are ap-

proved for operation in potentially explosive areas 

that require electrical devices with the protection 

class “Explosionproof, Class 1, Division 1”.

Operation is therefore also possible in areas with the 

required protection class “Explosionproof, Class 1, 

Division 2” according to the FM standards.

10.2.3. 

FM classification 

Example of Ex marking:

CLASS I, DIV. 1, GROUPS C, D

 

CLASS II, DIV. 1, GROUPS E, F, G

 

CLASS III 

TEMPERATURE CODE T3C

Meaning:

• 

Class 1=gases, fumes, mist

 

Division 1 = explosive atmosphere constantly or oc

-

casionally present under normal conditions 

Groups C, D = gas groups: ethylene (C), propane (D)

• 

Class 2=dust

 

Division 1 = explosive atmosphere constantly or oc

-

casionally present under normal conditions 

Groups E, F, G = dust groups: metal (E), carbon (F), 

grain (G)

• 

Class 3=fibers and lint

• 

T3C=max. surface temperature of the pump 320 °F 

(160 °C)

The specifications for the max. immersion depth 

and the max. temperature of the fluid are likewise 

noted on the rating plate.

“Explosion proof” protection class

Motors in this protection class must be equipped 

with a temperature limiter.

10.2.4. Electrical connection

ELECTROCUTION hazard!

Incorrect electrical connections can cause fatal 

electric shocks and/or explosion. Electrical con

-

nections may only be carried out by a qualified 

electrician approved by the local energy supply 

company, in accordance with locally applicable 

regulations.

In addition to the information in the “Electrical 

connection” section, the following points must be 

observed for Ex-rated pumps:

• The power supply cable must be connected outside 

the potentially explosive area, or inside a housing 

with an approved level of ignition protection.

• 

Voltage tolerance: ±10%

• 

All monitoring devices outside the “spark-proof 

areas” must be connected via an Ex cut-off relay. 

We recommend the XR-42x relay for this.

Temperature monitoring device connection

The 

P 13 motor

 is equipped with a temperature 

limiter (single-circuit temperature monitoring).

As an option, the motor can be fitted with a tem

-

perature controller and limiter (2-circuit tempera-

ture monitoring).

The 

P 17 motor

 is equipped with a temperature 

controller and limiter (2-circuit temperature moni-

toring).

RISK of fatal injury due to incorrect connection!

Risk of explosion due to overheating of the mo-

tor! The temperature monitoring device must be 

connected in such a way that, when triggered, 

a restart is possible only after the “release but-

ton” is pressed by hand.

• In 2-circuit temperature monitoring, automatic 

restarting can be implemented via the temperature 

control. The maximum switching frequency (15/h 

with a 3-minute pause) must be observed.

• When the threshold for the temperature limit is 

reached, the motor 

must

 switch off and be locked 

from being switched back on!

• Bimetallic strips must be connected via an evalua-

tion relay. We recommend the “CM-MSS” relay for 

this. The threshold comes preset. 

Connection values: max. 250 V(AC), 2.5 A, cos φ = 1

• PTC sensors (optionally available) must be connect-

ed via an evaluation relay. We recommend the “CM-

MSS” relay for this. The threshold comes preset.

Motor compartment monitoring

• The motor compartment monitor must be con-

nected via an evaluation relay. We recommend the 

“NIV 101/A” relay for this. The threshold is 30 kΩ. 

When the threshold is reached, the unit must switch 

off.

Connection of sealing chamber control

• The pencil electrode must be connected via an 

evaluation relay. We recommend the “XR-42x” relay 

for this. The threshold is 30 kΩ.

• The connection must be made using an intrinsically 

safe electric circuit. 

The following connection values must be complied 

with:

• 

Max. 30 Vrms (60 V peak)

Содержание Rexa PRO Series

Страница 1: ...Pioneering for You Wilo Rexa PRO 6065992 Ed 04 07 2015 WH US Installation and operating instructions fr Notice de montage et de mise en service es Instrucciones de instalaci n y funcionamiento...

Страница 2: ...Fig 3 Fig 2 Fig 1 1 5 7 6 3 4 2 1 5 6 6 3 3 4 2 S1 S1 S2 S3 7a 7b 1 1 5 9 6 3 4 2 S1 S1 S2 S3 8 7b 7a d A A min 1 x d A d min 0 3 x d B...

Страница 3: ...Fig 5 Fig 6 Fig 4 1 4 8 3 3 6 5 2 7 U1 Z1 3 U2 4 Cr Z2 5 C S M 1 gn ye L N PE 1 2 6 3 4 gn ye 1 2 6 21 20 DK 5 1 2 4 3 M 3 gn ye W V 21 20 U PE 6 DK 5 1 2 4 3 M 3 gn ye W V 11 10 U PE 6 DK...

Страница 4: ...M 3 gn ye W V 20 21 U PE 6 22 5 1 2 4 3 M 3 gn ye W V 10 11 U PE 6 12 max C min C Fig 8 5 4 3 W1 V1 U1 5 4 3 W2 V2 U2 1 max C min C 2 M 3 gn ye 20 21 PE 6 22 5 1 2 4 3 M 3 gn ye W1 V1 10 11 U1 5 4 3 W...

Страница 5: ...Fig 9 1...

Страница 6: ...port and storage 16 4 1 Delivery 16 4 2 Transport 16 4 3 Storage 16 4 4 Return delivery 17 5 Installation 17 5 1 General 17 5 2 Installation methods 18 5 3 Installation 18 5 4 Dry running protection 2...

Страница 7: ...reserves the right to make tech nical modifications to units or components This operating and maintenance manual refers to the pump shown on the title page 1 5 Warranty In general the specifications i...

Страница 8: ...e directives and regulations Safety information that refers only to material dam age is printed in gray without safety symbols 2 2 General safety When installing or removing the pump never work alone...

Страница 9: ...connection may only be made if the switch gear complies with the harmonized EU standards Cellphones and other mobile radio equipment may cause malfunctions in the system WARNING electromagnetic radiat...

Страница 10: ...nt general safety and health requirements of the European Union as well as the published European standards and internationally recognized German standards Since this product was not intended to be so...

Страница 11: ...als if there is water ingress into the sealing cham ber through the mechanical seal on the fluid side 3 2 4 Seal The seal for the fluid and the motor compart ment is made via two mechanical seals The...

Страница 12: ...mersed is not possible with all motors Observe the information on the rating plate Operating mode S3 50 is permissible if the necessary motor cooling is guaranteed by complete immersion for at least 1...

Страница 13: ...plug Installation and operating instructions 3 8 Accessories Cable lengths up to 160 ft 50 m in fixed length increments of 40 ft 12 5 m or customized cable lengths on request Guide system Pump foot E...

Страница 14: ...act coating fulfills its intended purpose Please note that elastomer parts and coatings be come brittle over time If the product is to be stored for longer than 6 months we recommend checking these pa...

Страница 15: ...orresponding protec tion class must be observed In general switchgear is to be installed outside potentially explosive areas in such a way that it is protected from submersion When used in an explosiv...

Страница 16: ...nd operating instructions for the guide system 2 Preparing the pump for operation on a guide sys tem about 1 3 h see the installation and operating instructions for the guide system 3 Installing the p...

Страница 17: ...pipe system on the suction and pressure sides must be self supporting i e it may not be sup ported by the pump In addition the pump connec tion to the pipe system must be free of stress and vibration...

Страница 18: ...qualified electrician ap proved by the local energy supply company in accordance with locally applicable regulations DANGER from incorrect connection With Ex rated pumps the power supply cable must be...

Страница 19: ...inding 2 3 L U1 Z1 4 N U2 5 Z2 Connection for start and operating capacitor 6 DK Leakage detection for motor com partment green yellow gn ye PE Ground Connection WITHOUT capacitor switchgear If the un...

Страница 20: ...oring When the low threshold is reached a preliminary warning may be issued when the high threshold is reached the motor must switch off When used outside potentially explosive areas the bimetallic st...

Страница 21: ...injury when commissioning the pump the following points must be observed Commissioning of the pump may only be carried out by qualified and trained personnel in accordance with the safety instruction...

Страница 22: ...an be vented by suitable venting devices in the system or if available using vent screws on the pressure port Check switching points of level control and dry running protection systems Check to ensure...

Страница 23: ...at the temperature of the fluid and in the operating space does not fall below 37 F 3 C This ensures that the pump is always ready for op eration For extended downtime a regular monthly to quarterly 5...

Страница 24: ...tenance or repair work the pump must be installed and connected as described in the In stallation section The pump must be switched on as described in the Commissioning section Note the following All...

Страница 25: ...ng conditions 2 years Visual inspection of the power supply cable Visual inspection of accessories Visual inspection of the coating and housing for wear Functional inspection of all safety and monitor...

Страница 26: ...e are relatively large deviations consult the manufacturer 8 3 5 Inspection of the switchgear relays used See the relevant installation and operating instruc tions for a description of the individual...

Страница 27: ...free the impeller or clear the suction port 7 The fluid is too dense Consult the manufacturer Fault unit is running but not pumping 1 No fluid available Open inlet for tank or slide valve 2 Inlet bloc...

Страница 28: ...ider the flow rate in the pipe The slower the flow rate the greater the risk of solids depositing in the pump and piping We therefore recommend a minimum flow rate of 2 3 ft s 0 7 m s at a pumping pre...

Страница 29: ...the Electrical connection section the following points must be observed for Ex rated pumps The power supply cable must be connected outside the potentially explosive area or inside a housing with an...

Страница 30: ...lowing points for Ex rated pumps The end user is responsible for defining the poten tially explosive area Only pumps with Ex approval may be used within a potentially explosive area Ex rated pumps mus...

Страница 31: ...IL 60018 USA Phone 888 954 6872 Fax 888 945 6783 Manufacturing Facility 86 Genesis Parkway Thomasville Georgia 31792 USA Phone 229 584 0097 Fax 229 584 0234 WILO Canada Inc Bay 7 2915 10th Ave N E Cal...

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