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Installation and operating instructions Wilo-Rexa PRO 11

SAFETY 

US English

• Inadequate construction site or construction work

• 

Chemical, electrochemical, and electrical influences

• Wear

This means the manufacturer’s liability excludes 

all liability for personal injury, material damage, or 

financial losses.

2.  Safety

This section lists all the generally applicable safety 

information and technical instructions. In addition, 

all the other sections contain specific safety infor

-

mation and technical instructions. All instructions 

and information must be observed and followed 

during the various phases of the pump’s life cycle 

(installation, operation, maintenance, transport, 

etc.). The end user is responsible for ensuring that 

all personnel follow these instructions and guide-

lines.

2.1.  Instructions and safety information

This manual uses instructions and safety infor-

mation regarding possible injury and damage to 

property. To identify them clearly for personnel, the 

instructions and safety information are distin-

guished as follows:

• Instructions appear in bold and refer directly to the 

preceding text or section.

• Safety information is slightly indented and bold and 

always starts with a signal word.

• 

Danger

 

Serious or fatal injuries can occur!

• 

Warning

 

Serious injuries can occur!

• 

Caution

 

Injuries can occur!

• 

Caution

 (instruction without symbol) 

Substantial property damage can occur. Irrepa-

rable damage is possible!

• 

Note

 

Additional information on the current topic.

• Safety information that refers to personal injury 

appears in black and is always accompanied by a 

safety symbol. Danger, prohibition, or instruction 

symbols are used as safety symbols.

Example:

Danger symbol: General hazard

Danger symbol, for example, electrical current

Prohibition symbol, for example, Keep out!

Instruction symbol, for example, wear protective 

clothing

The safety symbols used conform to generally ap-

plicable directives and regulations.

• Safety information that refers only to material dam-

age is printed in gray, without safety symbols.

2.2.  General safety

• When installing or removing the pump, never work 

alone in rooms or sumps. A second person must 

always be present.

• The pump must always be switched off before any 

work is performed on it (assembly, dismantling, 

maintenance, installation). The pump must be dis-

connected from the electrical system and secured 

against being switched on again. All rotating parts 

must have come to a stop.

• The operator should inform his/her superior imme-

diately should any defects or irregularities occur.

• The operator must shut down the equipment im-

mediately if defects occur that represent a safety 

risk. These include:

• Failure of the safety and/or monitoring devices

• Damage to important parts

• Damage to electrical equipment, cables, and 

insulation.

• Tools and other objects should be kept in their des-

ignated places to ensure they can be used safely.

• 

Sufficient ventilation must be provided when work

-

ing in enclosed rooms.

• When welding or working with electronic devices, 

make sure there is no risk of explosion.

• 

Use only lifting gear which is legally defined as such 

and officially approved.

• The lifting gear must be adapted to the conditions 

of use (weather, guide system, load, etc.) and be 

stored carefully.

• Mobile equipment for lifting loads should be used 

in such a way that it is guaranteed to remain stable 

during operation.

• When using mobile equipment for lifting non-guid-

ed loads, take action to prevent tipping, shifting, 

sliding, etc.

• Take measures to prevent anyone standing under 

suspended loads. Furthermore, it is prohibited to 

move suspended loads over working areas occupied 

by people.

• If using mobile operating equipment for lifting 

loads, get a second person to coordinate the proce-

dure if necessary (e.g. blocked visibility).

• The load to be lifted must be transported in such 

a way that no one will be injured if there is a power 

failure. Furthermore, if such work is being carried 

out outdoors, it must be canceled if the weather 

conditions worsen.

Содержание Rexa PRO Series

Страница 1: ...Pioneering for You Wilo Rexa PRO 6065992 Ed 04 07 2015 WH US Installation and operating instructions fr Notice de montage et de mise en service es Instrucciones de instalaci n y funcionamiento...

Страница 2: ...Fig 3 Fig 2 Fig 1 1 5 7 6 3 4 2 1 5 6 6 3 3 4 2 S1 S1 S2 S3 7a 7b 1 1 5 9 6 3 4 2 S1 S1 S2 S3 8 7b 7a d A A min 1 x d A d min 0 3 x d B...

Страница 3: ...Fig 5 Fig 6 Fig 4 1 4 8 3 3 6 5 2 7 U1 Z1 3 U2 4 Cr Z2 5 C S M 1 gn ye L N PE 1 2 6 3 4 gn ye 1 2 6 21 20 DK 5 1 2 4 3 M 3 gn ye W V 21 20 U PE 6 DK 5 1 2 4 3 M 3 gn ye W V 11 10 U PE 6 DK...

Страница 4: ...M 3 gn ye W V 20 21 U PE 6 22 5 1 2 4 3 M 3 gn ye W V 10 11 U PE 6 12 max C min C Fig 8 5 4 3 W1 V1 U1 5 4 3 W2 V2 U2 1 max C min C 2 M 3 gn ye 20 21 PE 6 22 5 1 2 4 3 M 3 gn ye W1 V1 10 11 U1 5 4 3 W...

Страница 5: ...Fig 9 1...

Страница 6: ...port and storage 16 4 1 Delivery 16 4 2 Transport 16 4 3 Storage 16 4 4 Return delivery 17 5 Installation 17 5 1 General 17 5 2 Installation methods 18 5 3 Installation 18 5 4 Dry running protection 2...

Страница 7: ...reserves the right to make tech nical modifications to units or components This operating and maintenance manual refers to the pump shown on the title page 1 5 Warranty In general the specifications i...

Страница 8: ...e directives and regulations Safety information that refers only to material dam age is printed in gray without safety symbols 2 2 General safety When installing or removing the pump never work alone...

Страница 9: ...connection may only be made if the switch gear complies with the harmonized EU standards Cellphones and other mobile radio equipment may cause malfunctions in the system WARNING electromagnetic radiat...

Страница 10: ...nt general safety and health requirements of the European Union as well as the published European standards and internationally recognized German standards Since this product was not intended to be so...

Страница 11: ...als if there is water ingress into the sealing cham ber through the mechanical seal on the fluid side 3 2 4 Seal The seal for the fluid and the motor compart ment is made via two mechanical seals The...

Страница 12: ...mersed is not possible with all motors Observe the information on the rating plate Operating mode S3 50 is permissible if the necessary motor cooling is guaranteed by complete immersion for at least 1...

Страница 13: ...plug Installation and operating instructions 3 8 Accessories Cable lengths up to 160 ft 50 m in fixed length increments of 40 ft 12 5 m or customized cable lengths on request Guide system Pump foot E...

Страница 14: ...act coating fulfills its intended purpose Please note that elastomer parts and coatings be come brittle over time If the product is to be stored for longer than 6 months we recommend checking these pa...

Страница 15: ...orresponding protec tion class must be observed In general switchgear is to be installed outside potentially explosive areas in such a way that it is protected from submersion When used in an explosiv...

Страница 16: ...nd operating instructions for the guide system 2 Preparing the pump for operation on a guide sys tem about 1 3 h see the installation and operating instructions for the guide system 3 Installing the p...

Страница 17: ...pipe system on the suction and pressure sides must be self supporting i e it may not be sup ported by the pump In addition the pump connec tion to the pipe system must be free of stress and vibration...

Страница 18: ...qualified electrician ap proved by the local energy supply company in accordance with locally applicable regulations DANGER from incorrect connection With Ex rated pumps the power supply cable must be...

Страница 19: ...inding 2 3 L U1 Z1 4 N U2 5 Z2 Connection for start and operating capacitor 6 DK Leakage detection for motor com partment green yellow gn ye PE Ground Connection WITHOUT capacitor switchgear If the un...

Страница 20: ...oring When the low threshold is reached a preliminary warning may be issued when the high threshold is reached the motor must switch off When used outside potentially explosive areas the bimetallic st...

Страница 21: ...injury when commissioning the pump the following points must be observed Commissioning of the pump may only be carried out by qualified and trained personnel in accordance with the safety instruction...

Страница 22: ...an be vented by suitable venting devices in the system or if available using vent screws on the pressure port Check switching points of level control and dry running protection systems Check to ensure...

Страница 23: ...at the temperature of the fluid and in the operating space does not fall below 37 F 3 C This ensures that the pump is always ready for op eration For extended downtime a regular monthly to quarterly 5...

Страница 24: ...tenance or repair work the pump must be installed and connected as described in the In stallation section The pump must be switched on as described in the Commissioning section Note the following All...

Страница 25: ...ng conditions 2 years Visual inspection of the power supply cable Visual inspection of accessories Visual inspection of the coating and housing for wear Functional inspection of all safety and monitor...

Страница 26: ...e are relatively large deviations consult the manufacturer 8 3 5 Inspection of the switchgear relays used See the relevant installation and operating instruc tions for a description of the individual...

Страница 27: ...free the impeller or clear the suction port 7 The fluid is too dense Consult the manufacturer Fault unit is running but not pumping 1 No fluid available Open inlet for tank or slide valve 2 Inlet bloc...

Страница 28: ...ider the flow rate in the pipe The slower the flow rate the greater the risk of solids depositing in the pump and piping We therefore recommend a minimum flow rate of 2 3 ft s 0 7 m s at a pumping pre...

Страница 29: ...the Electrical connection section the following points must be observed for Ex rated pumps The power supply cable must be connected outside the potentially explosive area or inside a housing with an...

Страница 30: ...lowing points for Ex rated pumps The end user is responsible for defining the poten tially explosive area Only pumps with Ex approval may be used within a potentially explosive area Ex rated pumps mus...

Страница 31: ...IL 60018 USA Phone 888 954 6872 Fax 888 945 6783 Manufacturing Facility 86 Genesis Parkway Thomasville Georgia 31792 USA Phone 229 584 0097 Fax 229 584 0234 WILO Canada Inc Bay 7 2915 10th Ave N E Cal...

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