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WILO SE 2015-07 V05 Letter

US English 

MAINTENANCE AND REPAIR

smooth work on the pump. After working on the 

pump, remove any used cleaning materials and tools 

from the pump. Store all materials and tools in their 

proper place.

• Operating materials should be collected in suitable 

containers and disposed of properly. Always wear 

appropriate protective clothing when performing 

maintenance and repair work. This must also be 

disposed of properly.

8.1.  Operating materials

8.1.1.  Overview of white oil

The sealing chamber is filled with white oil that is 

potentially biodegradable.

When changing the oil, we recommend the follow-

ing oil types:

• Aral Autin PL*

• Shell ONDINA 919

• Esso MARCOL 52* or 82*

• BP WHITEMORE WOM 14*

• Texaco Pharmaceutical 30* or 40*

All oil types marked with “*” are approved for use 

with foods in accordance with USDA-H1.

Filling quantities

The filling quantities depend on the motor:

• 

Single-channel hydraulic systems (PRO C…):

• 

P 13.1: 37 fl oz (1100 ml)

• 

P 13.2: 37 fl oz (1100 ml)

• 

P 17.1: 61 fl oz (1800 ml)

• 

Vortex hydraulic systems (PRO V…):

• 

P 13.1: 30 fl oz (900 ml)

• 

P 13.2: 50 fl oz (1500 ml)

• 

P 17.1: 61 fl oz (1800 ml)

8.1.2.  Overview of grease

The following lubricating grease can be used in ac-

cordance with DIN 51818/NLGl Class 3:

• Esso Unirex N3

8.2.  Maintenance intervals

To ensure reliable operation, various maintenance 

tasks must be carried out regularly.

The maintenance intervals must be specified ac

-

cording to the load on the pump. Regardless of the 

specified maintenance intervals, the pump or instal

-

lation must be checked if strong vibrations occur 

during operation.

When used in sewage lifting units inside build-

ings or on areas of land, the maintenance inter-

vals and tasks should be in accordance with the 

requirements of local directives. Please check the 

requirements in your area!

8.2.1.  Intervals for normal operating conditions

2 years

• Visual inspection of the power supply cable

• Visual inspection of accessories

• Visual inspection of the coating and housing for 

wear

• Functional inspection of all safety and monitoring 

devices

• Inspection of the switchgear/relays used

• Oil change

NOTE

If sealing chamber control is installed, the oil is 

changed according to the indicator!

15000 operating hours or after 10 years at the 

latest

• General overhaul

8.2.2.  Intervals for harsh operating conditions

Under harsh operating conditions, the specified 

maintenance intervals must be shortened accord-

ingly. In this case, please contact Wilo customer ser-

vice. If using the pump under harsh conditions, we 

also recommend signing a maintenance contract.

Harsh operating conditions include:

• 

A large proportion of fibrous material or sand in the 

fluid

• Turbulent intake (e.g. due to air entry, cavitation)

• 

Strongly corrosive fluids

• 

Strongly gassing fluids

• Unfavorable duty points

• Operating states subject to water hammer

8.2.3.  Recommended maintenance measures to ensure 

smooth operation

We recommend regular inspections of the cur-

rent consumption and the operating voltage in all 

3 phases. In normal operation, these values remain 

constant. Slight fluctuations may occur depending 

on the characteristics of the fluid. The current con

-

sumption can provide an early indication of damage 

and/or malfunctions in the impeller, bearings, and/

or motor, which can be rectified. Large voltage 

fluctuations strain the motor winding and can cause 

the pump to break down. Regular inspections can 

therefore largely prevent major secondary damage 

and reduce the risk of total breakdown. We recom-

mend the use of remote monitoring for regular 

inspections. Please contact Wilo customer service.

8.3.  Maintenance work

Before carrying out maintenance work:

• Disconnect the pump from the power supply and 

secure it against being switched on inadvertently.

• Allow the pump to cool down and clean it thor-

oughly.

• Make sure that all the operationally relevant parts 

are in good condition.

Содержание Rexa PRO Series

Страница 1: ...Pioneering for You Wilo Rexa PRO 6065992 Ed 04 07 2015 WH US Installation and operating instructions fr Notice de montage et de mise en service es Instrucciones de instalaci n y funcionamiento...

Страница 2: ...Fig 3 Fig 2 Fig 1 1 5 7 6 3 4 2 1 5 6 6 3 3 4 2 S1 S1 S2 S3 7a 7b 1 1 5 9 6 3 4 2 S1 S1 S2 S3 8 7b 7a d A A min 1 x d A d min 0 3 x d B...

Страница 3: ...Fig 5 Fig 6 Fig 4 1 4 8 3 3 6 5 2 7 U1 Z1 3 U2 4 Cr Z2 5 C S M 1 gn ye L N PE 1 2 6 3 4 gn ye 1 2 6 21 20 DK 5 1 2 4 3 M 3 gn ye W V 21 20 U PE 6 DK 5 1 2 4 3 M 3 gn ye W V 11 10 U PE 6 DK...

Страница 4: ...M 3 gn ye W V 20 21 U PE 6 22 5 1 2 4 3 M 3 gn ye W V 10 11 U PE 6 12 max C min C Fig 8 5 4 3 W1 V1 U1 5 4 3 W2 V2 U2 1 max C min C 2 M 3 gn ye 20 21 PE 6 22 5 1 2 4 3 M 3 gn ye W1 V1 10 11 U1 5 4 3 W...

Страница 5: ...Fig 9 1...

Страница 6: ...port and storage 16 4 1 Delivery 16 4 2 Transport 16 4 3 Storage 16 4 4 Return delivery 17 5 Installation 17 5 1 General 17 5 2 Installation methods 18 5 3 Installation 18 5 4 Dry running protection 2...

Страница 7: ...reserves the right to make tech nical modifications to units or components This operating and maintenance manual refers to the pump shown on the title page 1 5 Warranty In general the specifications i...

Страница 8: ...e directives and regulations Safety information that refers only to material dam age is printed in gray without safety symbols 2 2 General safety When installing or removing the pump never work alone...

Страница 9: ...connection may only be made if the switch gear complies with the harmonized EU standards Cellphones and other mobile radio equipment may cause malfunctions in the system WARNING electromagnetic radiat...

Страница 10: ...nt general safety and health requirements of the European Union as well as the published European standards and internationally recognized German standards Since this product was not intended to be so...

Страница 11: ...als if there is water ingress into the sealing cham ber through the mechanical seal on the fluid side 3 2 4 Seal The seal for the fluid and the motor compart ment is made via two mechanical seals The...

Страница 12: ...mersed is not possible with all motors Observe the information on the rating plate Operating mode S3 50 is permissible if the necessary motor cooling is guaranteed by complete immersion for at least 1...

Страница 13: ...plug Installation and operating instructions 3 8 Accessories Cable lengths up to 160 ft 50 m in fixed length increments of 40 ft 12 5 m or customized cable lengths on request Guide system Pump foot E...

Страница 14: ...act coating fulfills its intended purpose Please note that elastomer parts and coatings be come brittle over time If the product is to be stored for longer than 6 months we recommend checking these pa...

Страница 15: ...orresponding protec tion class must be observed In general switchgear is to be installed outside potentially explosive areas in such a way that it is protected from submersion When used in an explosiv...

Страница 16: ...nd operating instructions for the guide system 2 Preparing the pump for operation on a guide sys tem about 1 3 h see the installation and operating instructions for the guide system 3 Installing the p...

Страница 17: ...pipe system on the suction and pressure sides must be self supporting i e it may not be sup ported by the pump In addition the pump connec tion to the pipe system must be free of stress and vibration...

Страница 18: ...qualified electrician ap proved by the local energy supply company in accordance with locally applicable regulations DANGER from incorrect connection With Ex rated pumps the power supply cable must be...

Страница 19: ...inding 2 3 L U1 Z1 4 N U2 5 Z2 Connection for start and operating capacitor 6 DK Leakage detection for motor com partment green yellow gn ye PE Ground Connection WITHOUT capacitor switchgear If the un...

Страница 20: ...oring When the low threshold is reached a preliminary warning may be issued when the high threshold is reached the motor must switch off When used outside potentially explosive areas the bimetallic st...

Страница 21: ...injury when commissioning the pump the following points must be observed Commissioning of the pump may only be carried out by qualified and trained personnel in accordance with the safety instruction...

Страница 22: ...an be vented by suitable venting devices in the system or if available using vent screws on the pressure port Check switching points of level control and dry running protection systems Check to ensure...

Страница 23: ...at the temperature of the fluid and in the operating space does not fall below 37 F 3 C This ensures that the pump is always ready for op eration For extended downtime a regular monthly to quarterly 5...

Страница 24: ...tenance or repair work the pump must be installed and connected as described in the In stallation section The pump must be switched on as described in the Commissioning section Note the following All...

Страница 25: ...ng conditions 2 years Visual inspection of the power supply cable Visual inspection of accessories Visual inspection of the coating and housing for wear Functional inspection of all safety and monitor...

Страница 26: ...e are relatively large deviations consult the manufacturer 8 3 5 Inspection of the switchgear relays used See the relevant installation and operating instruc tions for a description of the individual...

Страница 27: ...free the impeller or clear the suction port 7 The fluid is too dense Consult the manufacturer Fault unit is running but not pumping 1 No fluid available Open inlet for tank or slide valve 2 Inlet bloc...

Страница 28: ...ider the flow rate in the pipe The slower the flow rate the greater the risk of solids depositing in the pump and piping We therefore recommend a minimum flow rate of 2 3 ft s 0 7 m s at a pumping pre...

Страница 29: ...the Electrical connection section the following points must be observed for Ex rated pumps The power supply cable must be connected outside the potentially explosive area or inside a housing with an...

Страница 30: ...lowing points for Ex rated pumps The end user is responsible for defining the poten tially explosive area Only pumps with Ex approval may be used within a potentially explosive area Ex rated pumps mus...

Страница 31: ...IL 60018 USA Phone 888 954 6872 Fax 888 945 6783 Manufacturing Facility 86 Genesis Parkway Thomasville Georgia 31792 USA Phone 229 584 0097 Fax 229 584 0234 WILO Canada Inc Bay 7 2915 10th Ave N E Cal...

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