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7.3

Wieland Electric | BA000349 | 05.2007

7 |

Diagnostics (and Fault Removal)

The PROFIBUS interface of the podis MOT reports all occurring errors to the controller via the

diagnostics channel of PROFIBUS-DP. Within the controller, these error messages are analyzed
via corresponding system functions (e.g. for S7-400 via diagnostics alarm OB 82/SFC13).

The following table shows the structure of the diagnostics data that are composed of the

diagnostics information according to DIN EN 61158-2 and (in for MOVIMOT errors) the device-
specific diagnostics data.

Byte no. Meaning

0

Station status 1

DIN EN 61158.1

1

Station status 2

DIN EN 61158.1

2

Station status 3

DIN EN 61158.1

3

DP master address

DIN EN 61158.1

4

Ident number "High 08"

DIN EN 61158.1

5

Ident number "Low FD"

DIN EN 61158.1

6

Header

Application-specific diagnostics

7

Error code 7

Application-specific diagnostics

The coding of bytes 0 to 3 is defined in DIN EN 61158.1. Byte 4 and 5 generally contain the
constant meanings listed in the table.

If the extended PROFIBUS diagnostics was enabled in the GSD file, a connection inter-

ruption to MOVIMOT results in error code 0x5B to be transferred to the controller in byte 7
(diagnostics byte).

Since all the fault information is also transferred directly to the controller via the status words

of the process input data, triggering the diagnostics alarm by a MOVIMOT fault can be deacti-

vated via the user-specific parameters of PROFIBUS-DP.

NOTICE

This mechanism merely deactivates the triggering of a diagnostics alarm due to a
MOVIMOT fault. Diagnostics alarms can, however, be triggered at any time in the
PROFIBUS-DP master by the PROFIBUS-DP system. The corresponding organizational
modules (e.g. OB82 for S7-400) should generally be set up in the controller.

During the project planning of a PROFIBUS-DP slave, additional user-specific parameters that
are transferred to the slave during the initialization of the PROFIBUS-DP can be defined in
every PROFIBUS-DP master.

Ten user-specific parameter data are reserved for the MFP interface. Byte 1 is assigned the

following function:

Parameter data (hex)

Function

00, 00, 00, 00, 00, 00, 00, 00, 00, 00

Diagnostics alarms are also generated in case of an

error

00, 01, 00, 00, 00, 00, 00, 00, 00, 00

Diagnostics alarms are not generated in case of an

error

PROFIBUS-DP

slave diagno-

stics data

PROFIBUS-DP

slave diagno-

stics data

Switching

alarms on and

off

Switching

alarms on and

off

Project planning

examples

Project planning

examples

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Содержание podis MOT FP C

Страница 1: ...o 83 252 xxyy 2 podis MOT FP CM 2I2IO RS 485 SEW Ref No 83 252 xxyy 4 podis MOT FP CP 2I2IO RS 485 SEW Ref No 83 252 0005 2 Decentralized PROFIBUS field distributors Operation manual Doc No BA000349 R...

Страница 2: ......

Страница 3: ...information and help required for proper operation of your podis system If you still have questions or require any help our experts are gladly at your disposal using the contact options listed below H...

Страница 4: ...MOT MM03B MM30B operating instructions from SEW Eurodrive PROFIBUS DP master operating instructions All trademarks listed in this documentation and any trademarks copyrighted by third parties are unre...

Страница 5: ...rview 2 1 2 2 General 2 1 2 3 Mechanical design housing 2 2 2 4 Connections 2 2 Connections at podis MOT FP C 2I2IO RS485 SEW 2 2 Connections at podis MOT FP CM 2I2IO RS485 SEW 2 3 Connections at podi...

Страница 6: ...eter Setting tab 5 8 Hex parameter setting 5 8 5 8 Preparing the MOVIMOT 5 9 5 9 Addressing the field distributor 5 9 PROFIBUS address setting 5 9 Procedure 5 9 5 10 Assignment of inputs and outputs i...

Страница 7: ...ich enables them to perform operations on equipment of automation technology and who is authorized to commission ground and identify electrical circuits and devices or systems according to the standar...

Страница 8: ...energy bus systems the instructions described in these operat ing instructions for the mechanical and electrical assembly commissioning and operation must be observed Never install or commission damag...

Страница 9: ...ies are generally a part of larger systems or plants in which machines are controlled For the project planning installa tion and commissioning of the podis systems as part of the control of machines t...

Страница 10: ...ives 8 Prevention of property damages and bodily injury The voltage values must not be less than or greater than the voltage values listed in the techni cal data since it may lead to malfunctions or d...

Страница 11: ...istributor and MOVIMOT is carried out via a galvanically isolated RS485 interface MOVILINK profile from SEW is the protocol being used The PROFIBUS controller controls the complete data exchange with...

Страница 12: ...nergy bus The electrical connection between hood and base is implemented via a cable harness from the base connected to a PCB pluggable connector in the hood 4 Connections 6 1 5 2 4 3 Connections at t...

Страница 13: ...podisMOT FP CM 2I2IO RS485 SEW also features a repair switch If the field distributor version features a repair switch it is used to disconnect the voltage supply for maintenance and repair work on th...

Страница 14: ...erated alternatively as input or output Therefore address space is reserved for both input and output in the process image Make sure that a channel used as input e g an initiator is not used as output...

Страница 15: ...UT 3 No Color Designation Meaning I O bit 1 green RUN Bus is operating 2 red BUS Fault A fault on the bus 3 yellow SYS Fault Connection to the MOVIMOT 4 yellow M fwd CW rotation of motor 5 yellow M re...

Страница 16: ...00349 05 2007 podis MOT FP C CM CP I IO RS485 SEW Device Description 2 7 Technical Information 132 0 2 2 x M4 48 2 0 2 59 5 23 23 23 54 168 5 67 6 79 5 30 l 73 53 56 Installation dimensions of podis M...

Страница 17: ...000349 05 2007 2 podis MOT FP C CM CP I IO RS485 SEW Device Description 23 23 23 55 168 5 67 6 79 5 122 6 254 80 30 l 73 53 88 70 5 59 5 56 132 0 2 2 x M4 48 2 0 2 Installation dimensions of podis MOT...

Страница 18: ...ic BA000349 05 2007 podis MOT FP C CM CP I IO RS485 SEW Device Description 2 23 23 23 55 169 5 67 6 79 5 195 7 35 5 59 5 70 2 70 5 160 132 0 2 2 x M4 48 2 0 2 Installation Dimensions of podis MOT FP C...

Страница 19: ...at single lead 1 2 3 5 PE 4 6 5V A 0V B 24V IO 3 0V IO 2 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 RS485 RS485 L1 L2 L3 24V 0V RS RS LEDs Ax Module A Bx Module B X0 Connection module X1 Motor connection coupling...

Страница 20: ...le lead 1 2 3 5 PE 4 6 5V A 0V B 24V IO 3 0V IO 2 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 RS485 RS485 L1 L2 L3 24V 0V RS RS LEDs Ax Module A Bx Module B X0 Connection module X1 Motor connection coupling Q1 Swit...

Страница 21: ...IO 3 0V IO 2 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 RS485 RS485 LEDs X5 24V I 1 0V I 0 1 2 3 4 5 C Profibus 24V 5V IN OUT 3 IN OUT 2 IN 1 IN 0 Slave Address 0 9 0 F 5V A 0V B X8 X1 L1 L2 L3 24V 0V PE RS RS 1 2...

Страница 22: ...Wieland Electric BA000349 05 2007 podis MOT FP C CM CP I IO RS485 SEW Device Description 2...

Страница 23: ...ee M4 screws not supplied Boreholes for mounting screws To install the unit on the substructure proceed as follows 1 Copy the borehole diagram see the corresponding figure for the installation dimensi...

Страница 24: ...3 Wieland Electric BA000349 05 2007 Mechanical Installation Assembly 3...

Страница 25: ...w voltage circuits together with low voltage circuits using one line the line must be protected against mechanical damage in areas of risk e g cable channel steel pipe or similar protection 4 Connecti...

Страница 26: ...op Use a pneumatic or electrical screwdriver Use Phillips no 1 screwdriver blades with a shaft length of at least 45 mm Maximum torque 1 Nm Screwed in penetrating screws must not be unscrewed again Wh...

Страница 27: ...hood 2 If necessary Remove the electrical plug connection X8 between upper and lower part and remove the upper part 3 Remove the two fastening screws open up the base and place the flat cable inside...

Страница 28: ...een pinched The podis field distributor is connected to the energy bus 4 3 Connection of sensor cables The following sensors and actuators can be connected to the podisMOT FP C CM CP 2I2IO RS485 SEW v...

Страница 29: ...lug the PROFIBUS input cable onto input DP IN X3 2 Plug the PROFIBUS output cable onto output DP OUT X2 If the field distributor is connected at the end of a PROFIBUS cable 1 Plug the PROFIBUS input c...

Страница 30: ...ustrial plug connector and HAN modular insert is selected then the AMA6 plug option is required for MOVIMOT Please observe the ordering notes of the drive Cable ends Cable ends Connector assignment of...

Страница 31: ...revosFLEX connector for part no see ordering notes accessories on page 9 3 must be used The use of other connection sets may lead to life threatening conditions red orange green black black black gre...

Страница 32: ...external 24 V power supply DANGER If the variant with industrial plug connector and revosMOT insert is selected the motor may be connected with the field distributor exclusively via an original Wiela...

Страница 33: ...ges must be copied into a specific direc tory before its use or the complete path including bitmaps must be specified in the GSD Please read the description of the project planning diagnostics tool us...

Страница 34: ...y SIEMENS STEP7 S7DATA NSBMP 5 4 Updating the hardware catalog NOTICE In older versions of the Simatic Manager proceed as follows Copy the GSD files into the directory SIEMENS STEP7 S7DATA GSD Next se...

Страница 35: ...the graphic image of your automation network Example S7 300 series CPU 315 2 DP The hardware catalog appears from which you can now put together the S7 controller used step by step Select a mounting...

Страница 36: ...he bus address of the DP master The DP master is already integrated in the PLC you selected and requires an address just like every other network node In the Subnet dialog you define the physical key...

Страница 37: ...ogrammed The next step is the project planning of the DP slave modules For this purpose click on the DP master system once bold black white line This line changes to a solid bold black line 5 6 Insert...

Страница 38: ...on again to activate the specified bus address After confirming with OK a DP slave with three empty slots is displayed The slots of the DP slave are filled by clicking on the desired module configurat...

Страница 39: ...ng the DP slave Select Response Monitoring Response Monitoring provides you with an option for the DP slave to respond to an error from the DP master or to an interruption of the data traffic on the b...

Страница 40: ...P slave This DP slave features the following behavior No alarms can be planned at the slave In the SFB54 the slave is reported as DPV0 slave Diagnostic events lead to the call of OB82 The parameter se...

Страница 41: ...set between 1 and 126 The address assignment is carried out by positioning the two rotary switches in the elec tronics cover Proceed as follows to address the field distributor 1 Remove the four fast...

Страница 42: ...urations that can be selected depending on the application Name Description DP identifier Slot Slot 2PD MOVIMOT control via two process data words 0x71 0x00 3PD MOVIMOT control via three process data...

Страница 43: ...BUS cables correctly connected If the field distributor is connected at the end of the PROFIBUS cable is a terminating resistor connected at the M12 socket DP OUT Have all the necessary settings and a...

Страница 44: ...5 Wieland Electric BA000349 05 2007 Commissioning 5...

Страница 45: ...w SYS Fault constantly on No connection to the MOVIMOT 400 VAC voltage is missing or too low yellow M fwd constantly on Motor turns CW flashing Controller is disabled off Motor does not turn CW yellow...

Страница 46: ...6 Wieland Electric BA000349 05 2007 Operation 6...

Страница 47: ...address Analyzing PROFIBUS diagnos tics and data SYS Fault is constantly on Motor connector is not con nected to the MOVIMOT Internal PCB terminal is not connected Connect motor connector Check hybrid...

Страница 48: ...r status information is invalid PI2 Actual current value 0Xxxxx Invalid information PI3 Status word 2 0X0020 Bit 5 fault 1 all other status information is invalid Input byte of digi tal inputs 0X0xBit...

Страница 49: ...be transferred to the controller in byte 7 diagnostics byte Since all the fault information is also transferred directly to the controller via the status words of the process input data triggering the...

Страница 50: ...e energized Proceed as follows to replace the electronics module 1 Remove the four fastening screws of the electronics cover 2 Unplug connector X8 3 Replace the complete electronics cover with a new o...

Страница 51: ...e two M12 sockets X4 and X5 In the PROFIBUS DP protocol an additional I O byte is attached after the process data for MOVIMOT in which the additional digital inputs and outputs are mapped The coding i...

Страница 52: ...Ramp only with 3 word control Time from 0 to 50 Hz in ms range 100 to 10 000 ms Example 2 s 2 000 ms 07DOhex The setting of the Enable control command is carried out with bit 0 to 2 by setting the con...

Страница 53: ...rotation CCW rotation Dec Hex Dec Hex 100 16384 4000 16384 C000 95 15565 3CCC 15565 C334 90 14746 85 13926 3666 13926 C99A 80 13107 3333 13107 CCCD 75 12288 3000 12288 D000 70 11469 2CCC 11469 D334 6...

Страница 54: ...via two process data the ramp set with switch t1 is used Coding 1 digit 1 ms Range 100 10000 ms Example 2 0s 2000ms 2000dec 07D0hex Time s Setting ms Dec Hex 0 5 500 1F4 1 1000 3E8 1 5 1500 5DC 2 200...

Страница 55: ...1 brake closed 0 brake released Current actual value 16 bit integer with sign x 0 1 IN Example 0320hex 800 x 0 1 IN 80 IN NOTICE The status word 2 is used only for the 3 word protocol PI Output curren...

Страница 56: ...2 PI3 DI PI 1 Address area PO Process output data PI Process input data 2 Output addresses PO1 Control word PI1 Status word 1 3 Input addresses PO2 Speed PI2 Output current PO3 Ramp PI3 Status word 2...

Страница 57: ...Voltage 24 VDC 20 Current 1 A total current O2 O3 Outputs hybrid line RS485 interface integrated bus termination 24 VDC supply voltage damping diode L1 L2 L3 and PE cable length max 5 m PROFIBUS DP PR...

Страница 58: ...SEW revos FLEX Rep 83 252 xx07 4 podisMOT FP CM 2I2IO RS485 SEW open end Rep 83 252 xx00 4 The coding of the article number particularly the information about line length xx can be taken from the fol...

Страница 59: ...m 83 252 3006 2 podis MOT FP C I IO RS485 SEW podis field distributor for PROFIBUS DP control with energy supply for MOVIMOT from SEW Eurodrive based on MOVILINK protocol assembled with hybrid cable...

Страница 60: ...83 314 1002 1 but line length 5 0 m 83 314 5002 1 Accessories for podis MOT FP CP I IO RS485 SEW Assembled connecting cable for MOVIMOT from SEW Eurodrive connector revosMOT straight Cable hybrid cab...

Страница 61: ...0 m 83 403 2011 9 M12 PROFIBUS DP Connecting cable RVDP SW12 BW12 30same as 83 403 0611 9 but cable length 3 0 m 83 403 3011 9 M12 PROFIBUS DP Connecting cable RVDP SW12 BW12 50same as 83 403 0611 9...

Страница 62: ...9 6 Wieland Electric BA000349 05 2007 Appendix 9...

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