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Introduction

08.05.2019

Working Instructions WIDOS SPA 600

Page 3 of 42

Purpose of the document

These working instructions give you information about all important questions which refer to the
construction and the safe working of your apparatus.

Just as we are, you are obliged to engage in these working instructions, as well.

Not only to run your apparatus economically but also to avoid damages and injuries.

Should questions arise, contact our service team in the factory or in our subsidiary companies.

We will help you with pleasure.

According to our interest to continuously improve our products and working instructions, we kindly ask
you to inform us about problems and defects which occur in exercise.

Thank you.

Structure of the working instructions

This manual is arranged in chapters which belong to the different using phases of the apparatus.

Due to this structure, the searched information can be easily found.



08.05.2019 WIDOS

Wilhelm Dommer Söhne GmbH

Einsteinstraße 5

D-71254 Ditzingen

Reprinting only allowed with permission of the corporation.

Any changes prior to technical innovations.

Содержание SPA 600

Страница 1: ...S Einsteinstra e 5 Phone 49 7152 9939 0 Wilhelm Dommer S hne D 71254 Ditzingen Fax 49 7152 9939 40 GmbH info widos de Internet www widos de Weld log recording apparatus WIDOS SPA 600 Keep for further...

Страница 2: ...pe WIDOS SPA 600 Serial number year of construction see nameplate Customer entries Inventory No Place of working Order of spare parts and after sales service Address of manufacturer WIDOS Wiolhelm Dom...

Страница 3: ...n the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform us about...

Страница 4: ...uctions for the staff 10 2 7 Dangers while handling the apparatus 10 2 8 Dangers due to electric energy 11 2 9 Specific dangers 11 2 9 1 Danger of stumbling over electric wires 11 2 10 Structural modi...

Страница 5: ...13 Copying the internal data on SD card and deleting internal data RAM 28 5 7 14 Welding double pipes 29 5 7 15 Setting the pipe data for welding double pipes 30 5 8 SD card and drive 31 5 9 Bar code...

Страница 6: ...by inexpert handling or operation For personal injuries material and immaterial damages resulting herefrom only the user is responsible The SPA is reliable in the use when it is used according to the...

Страница 7: ...d 3 Bar code reading pen optional 1 5 Designation of the product The product is designated by a nameplate It contains the type the serial number and the year of construction of the apparatus 1 5 1 Tec...

Страница 8: ...390x270x210 mm 6 3 kg Power 15 Watt 15 Watt Voltage 230 V 10 110 V 10 Current 100 mA 200 mA Frequency 50 Hz 60 Hz Insulation system IP 44 IP 44 See spare parts list for order numbers and single pieces...

Страница 9: ...This symbol means a possible dangerous situation The non respect of these indications may cause light injuries or damages on goods This symbol gives important indications for the proper use of the ap...

Страница 10: ...egulations for the environmental protection must be available and followed All safety and danger indications on the apparatus have to be in a clear readable condition Every time the apparatus changes...

Страница 11: ...hout permission of the manufacturer In case of non compliance any guarantee and liability demands shall expire Parts of the apparatus which are not in a perfect condition are to be replaced immediatel...

Страница 12: ...thickness if necessary also of the environmental temperature the weld log recording apparatus SPA 600 calculates the respective parameters which are necessary for performing a welding process with a c...

Страница 13: ...S SPA 600 Page 13 of 42 4 Operating and indicating elements No Denomination 1 Bar code reading pen optional 2 Display 3 Buttons for operation 4 Drive for the SD card 5 Interface for barcode readind pe...

Страница 14: ...the welding work and during breaks the apparatus has to be switched off Further take care that no unauthorized person has access According to VDE 0100 the use on construction sites is only allowed wit...

Страница 15: ...ge 230 V 400 V 50 Hz 5 3 How to connect the SPA to the hydraulic aggregate from 6100 steel version Put the SPA onto the hydraulic aggregate arrow and screw it 1 Connect the T piece 2 to the upper hydr...

Страница 16: ...ce 2 is not mounted to position remove it from holder 7 and connect it to the upper hydraulic connector of the aggregate Connect both hydraulic hoses 3 of the basic machine e g WIDOS 6100 steel versio...

Страница 17: ...n Function 1 Display Displays the necessary parameters for welding and programming Two values can be displayed at the same time 2 Buttons for operation Drag pressure measurement Setting the pipe data...

Страница 18: ...ory capacity RAM Number of free memory capacity SD card after 3 s Display 2 line WIDOS 4600 SPA 09 43 03 05 2004 Display of the currently set machine type Current time and date alternating with 21 C H...

Страница 19: ...lement temperature Next menu by pressing simultaneously buttons and Enter Display 2 line Copy _ The data is stored from internal RAM to SD card by Next menu by pressing button Enter Display 2 line lan...

Страница 20: ...oling time under the following conditions Welding material PE and PP Prefabrikation under workshop conditions Low additional pressure at unclamp No additional pressure during further cooling down Load...

Страница 21: ...and move the pen quickly over the bar code Display 2 line mat diam wall PE80 160 14 6 Set the pipe material Change the material by pressing buttons and confirm with button Enter and jump to next para...

Страница 22: ...aulic aggregate mains as described you can start welding Please proceed as follows Switch on the heating element and heat it up to welding temperature Open and close the basic machine two or three tim...

Страница 23: ...buttons Enter Then manually enter barcode of 1st pipe Select first digit with and jump to the next digit with Enter Display 2 line dimension PE80 90 2 2 Display of Material pipe diameter and wall thi...

Страница 24: ...uttons and confirm the weather data by pressing button Enter Display 2 line atten shortened cooling time Display of shortened cooling time 5 7 4 Planing Insert the planer in the basic machine and swit...

Страница 25: ...d 10 of the wall thickness In case of higher mismatch readjust the pipe ends in the clamping devices and repeat the planing process Abort the welding process by pressing button C 5 7 6 Bead up Insert...

Страница 26: ...of Heating element temperature and actual pressure At the end of the heating time the button Enter flashes and a beep sound can be heard 5 7 8 Change over Press button Enter before starting the change...

Страница 27: ...ed pressure 5 7 11 Completion of welding Display 2 line SD card 0000 Welding parameters will be saved on the SD card if present 0000 Number of weldings saved on the SD card Display 2 line tabl of erro...

Страница 28: ...lay 2 line WIDOS 4600 SPA 09 43 03 05 2004 Basic menu Next step by pressing simultaneously buttons and Enter Display 2 line copy _ By pressing you can copy the data from the internal memory onto the S...

Страница 29: ...asic menu by pressing button C One step back by pressing buttons Enter keeping pressed and Display 2 line WIDOS 4400 SPA 09 43 03 05 2004 Basic menu Next step by pressing simultaneously buttons and En...

Страница 30: ...Enter the date by pressing buttons and Next step by pressing button Enter 5 7 15 Setting the pipe data for welding double pipes Abort and back to basic menu by pressing button C One step back by pres...

Страница 31: ...rs are counted automatically starting from the entered number Confirm by pressing button Enter Display 2 line WIDOS 4400 SPA 09 43 03 05 2004 Basic menu 5 8 SD card and drive The SPA 600 can be equipp...

Страница 32: ...according to the image into the USB card reader Remove the front cap and plug USB card reader into the USB interface in your PC As soon as the USB card reader has been plugged it appears as removable...

Страница 33: ...0000 Enter the diagnosis number Enter the required diagnosis number by pressing buttons and Enter One step back by pressing buttons Enter keeping pressed and No Signification 0010 The actual temperat...

Страница 34: ...p 0030 All stored weldings are deleted When entering 0001 all weldings stored in the RAM memory up to that time are deleted 0034 Bit values from 0 1023 appear which will change together with the chang...

Страница 35: ...nst unauthorized switching on Prescribed maintenance and inspection works should be performed in time The DVS gives the advice of inspection works after 1 year The works should be performed at the WID...

Страница 36: ...08 05 2019 Working Instructions WIDOS SPA 600 Page 36 of 42 7 5 Disposal At the end of their life time the apparatus and the wear parts have to be disposed of properly and non polluting and in accorda...

Страница 37: ...in order to avoid slipping Put the components into the box in such a way that they are fitting in the holders The hydraulic hoses at the base of the welding machine should not be unscrewed air penetra...

Страница 38: ...einstra e 5 Phone 49 7152 9939 0 Wilhelm Dommer S hne D 71254 Ditzingen Fax 49 7152 9939 40 GmbH info widos de Internet www widos de 08 05 19 Working Instructions WIDOS SPA 600 Page 38 of 42 9 Electri...

Страница 39: ...Wiring diagrams Chapter 9 08 05 2019 Working Instructions WIDOS SPA 600 Page 39 of 42...

Страница 40: ...Wiring diagrams Chapter 9 08 05 2019 Working Instructions WIDOS SPA 600 Page 40 of 42...

Страница 41: ...e D 71254 Ditzingen Fax 49 7152 9939 40 GmbH info widos de Internet www widos de 08 05 2019 Working Instructions WIDOS SPA 600 Page 41 of 42 10 Spare parts list You can access our website and select o...

Страница 42: ...armonizing regulations in the sense of the EC guideline EC Machinery Directive 2006 42 EC Statement of the relevant harmonizing standards referred to or indication of the specifications that the confo...

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