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Kunststoffschweißtechnik

 

Starting and operating 

Chapter 5 

14.01.2015 Working 

Instructions 

WIDOS  4002 S CNC 3.0 

Page 40 of 92 

5.14. Possible deficiencies and their elimination 

Deficiencies Possible 

cause 

Identification and 

elimination 

Machine moves neither 
forward nor backward 

- Emergency-off is pressed 
- mistake of the servo-motor 

- Unlock the Emergency-off 
- stop the machine and start 

it again and go in basic 
position 

After the planer program 
the planer is needed again 
and again 

- No 2 mm material were 
 planed 
 

- Make sure that min. 2 mm 
  material are planed (circular 
 chip !) 

 
 
 

Содержание 4002 S WI CNC

Страница 1: ...zingen Heimerdingen Fax 49 71 52 99 39 40 info widos de Website www widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director J rgen Dommer Working Inst...

Страница 2: ...ries Inventory No Location Order of spare parts and after sales service Address of manufacturer WIDOS W Dommer S hne GmbH Einsteinstrasse 5 D 71254 Ditzingen Heimerdingen Phone 49 71 52 99 39 0 Fax 49...

Страница 3: ...s in the factory or in our subsidiary companies We will help you with pleasure According to our interest in making our products and working instructions continuously better we kindly ask you to inform...

Страница 4: ...utions 11 2 6 Instructions for the staff 11 2 7 Maintenance and inspection repair 12 2 8 Dangers while handling the machine 12 2 9 Dangers due to electrical energy 12 2 10 Dangers due to the pneumatic...

Страница 5: ...s 26 5 8 1 Error messages 31 5 9 Special method without adjusting 31 5 10 Lab program 31 5 10 1 Setting time and date 34 5 10 2 Copying internal data onto SD card and deleting them RAM 35 5 11 Adminis...

Страница 6: ...rking Instructions WIDOS 4002 S CNC 3 0 Page 6 of 92 9 3 Planer 81 9 4 Heating element 84 9 5 Three zone heating element alternative 86 9 6 Heating element holder 88 9 7 Plane girder for planing only...

Страница 7: ...to the working direction For the fabrication of segmented bends both clamping tools are swiveling up to 15 each Even large diameters with a high nominal pressure rate may be clamped and welded by mean...

Страница 8: ...0 x 1300 1000 x 1600 x 1400 with conversation kit Emissions The sound pressure level during planing is below 70 dB A In case of use of the prescribed plastics and if the work is performed within the t...

Страница 9: ...equency 60 Hz Surface nonstick coated 1 5 Tools and accessories The following tools and accessories are part of the first delivery 5 Legitimacy card 1 Barcode scanner barcode reading pen optionally 1...

Страница 10: ...quences for health This symbol means a potential dangerous situation Not following these indications may conduct to slight injuries or damages on goods This symbol means a possible dangerous situation...

Страница 11: ...equired for personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The working instructions have to be perm...

Страница 12: ...r other persons standing nearby may occur Also material damages are possible The machine may only be used according to the purpose oriented use in safety technical impeccable status Disturbances which...

Страница 13: ...of the heating element 2 11 2 Danger of being squeezed by clamping tools and guide rods Heavy injuries by squeezing may occur between the two inner clamping tools Do not put hands between the clamped...

Страница 14: ...ded if they are caused by one or several of the following reasons Not using the machine according to the prescriptions Unsuitable transport mounting starting operating and maintenance of the machine O...

Страница 15: ...of the pipes is checked Now the heating element is swiveled in and the pipes are pressed against the heating element under defined adjusting pressure this process is called adjusting time After the p...

Страница 16: ...tions WIDOS 4002 S CNC 3 0 Page 16 of 92 4 Operating and indicating elements 4 1 Elements on the front side No Denomination 1 Support angle and pipe support 2 Clamping tools 3 Heating element grip her...

Страница 17: ...nst unintentional activation while working within the machine 4 2 2 Service unit The service unit LFR 1 8 D 7 MINI adjusts the incoming compressed air to the set working pressure and compensates fluct...

Страница 18: ...is cooled automatically onto desired temperature or the heating element is switched off 4 4 Emergency stop switch When pushing the Emergency stop switch on the control panel the working process can b...

Страница 19: ...for the qualification In danger situations for mankind and for the machine the main power connection has to be immediately removed Connect the mains plug with the local mains supply 240 V 6 1 kVA 60...

Страница 20: ...danger it must be unlocked again by turning it in direction of the arrow Attention Heating element is not switched off 2 Display Indicates the actual parameters and status messages for welding and pr...

Страница 21: ...Do not insert the card by force in the reading unit The card is not transmissible 5 4 2 Barcode reader optional For reading the barcode glide smoothly over the barcode with the barcode reader maintain...

Страница 22: ...he welding data working instructions for WICON2000 viewer as PDF file 5 5 Switching the CNC 3 0 on As soon as the control unit CNC 3 0 is connected to the mains and switched on at the main switch the...

Страница 23: ...gramming and welding with gas legitimacy card As soon as the control unit CNC 3 0 is switched on and legitimated with the gas legitimacy card and scanner you can start welding Display 2nd line WIDOS 4...

Страница 24: ...ata When inserting the general legitimacy card the pipe data can be changed over the keyboard Alternatively the pipe data can be read from a pipe data card When welding a T piece the degree of the ang...

Страница 25: ...er with Start Display 2nd line mat diam wall temp PE80 225 20 5 206 Change the wall thickness with or Confirm the wall thickness with Start Display 2nd line mat diam wall temp PE80 225 20 5 206 Displa...

Страница 26: ...en an angle is welded Display 2nd line Angle Y 00 00 NO Y YES the tips of the pipes had been cut before Confirm the pipe tips YES or NO with button Start Display 2nd line mat diam wall temp PE80 225 2...

Страница 27: ...ton Start for opening machine tables Display 2nd line insert pipes clean pipes Insert the pipes into clamping tools and clamp them with spindles and clamping nuts Clean the pipe ends with non fraying...

Страница 28: ...play 2nd line alignment check start planer Unlock the planer and swing it out of the machine then remove the produced cuttings You may continue planing the pipes by the button Planer In order to start...

Страница 29: ...i 000 F0 0 0 The bead up force Fs desired Fi actual Fo is displayed Display shows alternating bead up pressure and heating element temperature During adjusting time you can switch into manual adjustin...

Страница 30: ...Fi 000 F0 0 0 Remaining power build up time sec after a few seconds the display changes Display 2nd line cooling Tk 00 00 Fs 000 Fi 000 F0 0 0 Remaining cooling time min and sec After expiration of t...

Страница 31: ...ating U Change over R Pressure build up ramp t Joining time p Joining pressure 5 9 Special method without adjusting If the specific welding pressure for adjusting is the same as for heating up paramet...

Страница 32: ...mber with and Confirm the program number with Start Display 2nd line mat diam wall temp _ Change the diameter with and Confirm the diameter with Start Display 2nd line mat diam wall temp _ Change the...

Страница 33: ...m the heat up force with Start Display 2nd line t change t ramp _ Change the change over time with and Confirm the change over time with Start Display 2nd line t change t ramp _ Change the ramp time w...

Страница 34: ...c menu Current date and time 5 10 1 Setting time and date Display 2nd line WIDOS 4002 S CNC 22 11 2000 10 10 Basic menu Current date and time next menu by pressing button Enter Display 2nd line Print...

Страница 35: ...u by pressing C One menu item back by pressing Enter keep pressed and Display 2 line WIDOS 4002 S CNC 09 43 03 05 2007 basic menu Press button Enter Display 2 line Print SD _ Press button Start Displa...

Страница 36: ...r this quantity in the display the error message memory full appears because otherwise the first stored welding will be over written If necessary copy the welding data on SD card and read out in time...

Страница 37: ...ng axis if angles have to be adjusted The left clamping tool can displaced about 20 mm to the left At the slotted hole on the clamping tool any angles from 0 15 can be adjusted For the exact setting o...

Страница 38: ...OS 4002 S CNC 3 0 Page 38 of 92 5 12 3 Welding of T Piece 90 T pieces with 90 cross pieces optional up to OD 250 mm can be welded The optionally available clamping device for angles is screwed on toge...

Страница 39: ...pes tightly error PCMCIA SD card Any other SD card error Check if SD card is present or inserted in a wrong way error PCMCIA SD card card full Memory space of the SD card is full Read out data from th...

Страница 40: ...ncies Possible cause Identification and elimination Machine moves neither forward nor backward Emergency off is pressed mistake of the servo motor Unlock the Emergency off stop the machine and start i...

Страница 41: ...10 Press button Enter Display 2nd line Print SD _ Press button Start for the next menu Display 2nd line Print SD _ Press several button Start until cursor is below Diag Display 2nd line Diag Clk WICO...

Страница 42: ...0003 French 0004 Spanish 0023 The automatic change to summer or winter time may be switched on or off 0000 change summer winter time switched off 0001 change summer winter time switched on 0030 All s...

Страница 43: ...artner The linear guides must be cleaned every week e g with a brush Check the linear guide carriages every 3 months and grease them over the lubricating nipple if necessary Dirty guides may cramp and...

Страница 44: ...then the tension of the driving chain in the planer for that purpose screw off the housing of the planer The chain must be hand tensioned 7 6 Fuses into electric switch cupboard No Denomination Functi...

Страница 45: ...r 5 Telefon 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 info widos de Website www widos de 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 4...

Страница 46: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 46 of 92...

Страница 47: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 47 of 92...

Страница 48: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 48 of 92...

Страница 49: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 49 of 92...

Страница 50: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 50 of 92...

Страница 51: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 51 of 92...

Страница 52: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 52 of 92...

Страница 53: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 53 of 92...

Страница 54: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 54 of 92...

Страница 55: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 55 of 92...

Страница 56: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 56 of 92...

Страница 57: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 57 of 92...

Страница 58: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 58 of 92...

Страница 59: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 59 of 92...

Страница 60: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 60 of 92...

Страница 61: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 61 of 92...

Страница 62: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 62 of 92...

Страница 63: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 63 of 92...

Страница 64: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 64 of 92...

Страница 65: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 65 of 92...

Страница 66: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 66 of 92...

Страница 67: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 67 of 92...

Страница 68: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 68 of 92...

Страница 69: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 69 of 92...

Страница 70: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 70 of 92...

Страница 71: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 71 of 92...

Страница 72: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 72 of 92...

Страница 73: ...Kunststoffschwei technik Electro and pneumatic diagrams Chapter 8 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 73 of 92...

Страница 74: ...ingen Heimerdingen Fax 49 0 71 52 99 39 40 info widos de Website www widos de 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 74 of 92 9 Spare parts list 9 1 Basic machine 60 62 38 39 5 8 24...

Страница 75: ...01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 75 of 92 Servo drive Left button side of slide dismounted right button side of slide right button side of slide lateral view 63 64 65 66 67 69 70...

Страница 76: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 76 of 92 104 105 94 96 103 102 106 107 108 97 101...

Страница 77: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 77 of 92 Basic machine rear view 109 110 111 112...

Страница 78: ...2 ROSM4 21 Washer M4 DIN 125 2 0125D 22 Lock nut M 4 DIN 985 2 0985D 23 Position switch 1 ES10305 23 Cover for electric box 1 172239 24 Lock 2 J5402ALL 25 Shaft d 25 l 275 mm 1 023120 26 Guide bearin...

Страница 79: ...sting screw 1 172118 68 Pan head screw M 10x16 DIN 7984 2 7984J016 69 Set screw M8x12 DIN 913 1 0913H012 70 Pressure pad for load cell 1 172119 71 Adapter for ball screw 1 172120 72 Stop busch for bal...

Страница 80: ...100 Hexagon nut M 4 DIN 934 6 0934D 101 Pan head screw M 4 x 25 DIN 912 2 0912D025 102 Holder for scanner option 1 on request 103 Flat head screw M3x16 DIN 965 2 0965C016 104 Maintenance device LFR 1...

Страница 81: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 79 of 92 9 2 Clamping tool 1 2 6 3 4 5 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 12 7...

Страница 82: ...ction insert 1 set 0208 11 Pan head screw for reduction inserts 4 7984J30X 12 Clamping tool left DO 335 1 S02335L 13 Clamping tool right DO 335 1 S02335R 14 Thread spindle 2 091108 15 Nut 2 091109 16...

Страница 83: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 81 of 92 9 3 Planer 22 17 23 31 32 25 30 24 18 19 21 1 3 8 16 4 7...

Страница 84: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 82 of 92 41 45 46 47 48 35 39 33 34 40 42 44...

Страница 85: ...Fastener for planer 1 023401 23 Planer disc left 1 210403 24 Pan head screw M 8x35 DIN 912 2 0912H035 25 Ball bearing 1 L6020 26 Chain wheel small 11 teeth 1 K38011 27 Chain wheel large 3 8 95 teeth...

Страница 86: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 84 of 92 9 4 Heating element 26 27 28 17 18 1 10 13 14 11 12 9 7 8 2 5 6 16 19 25 15 29...

Страница 87: ...5 12 Antikink union joint PG 16 13 2 EVH1613 13 Nozzle housing 16 pole 1 EST0542 14 Bolt insert 16 pole 1 EST0543 15 Flat head screw M 6x12 DIN 7991 8 7991F012 16 PTFE distance washer 1 H2103 17 Grip...

Страница 88: ...ter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 86 of 92 9 5 Three zone heating element alternative Expansion requires reconstruction of the machine 1 12 11 19 18 5 20 31 29 30 23 24 3...

Страница 89: ...ar 1 02350052 13 Frame plate 2 172562 14 Clambing element 2 172563 15 Tightening strap 1 172564 16 Tread bushing 2 172567 17 Flat head screw M 6x10 DIN 7991 4 7991F010 18 Flat head screw M 6x12 DIN 79...

Страница 90: ...toffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 88 of 92 9 6 Heating element holder 14 18 19 9 5 6 4 7 8 20 22 24 10 12 13 25 26 11 1 2 3 16 17...

Страница 91: ...1 P170002 12 Swivel head 1 P170003 13 Bearing block 1 P170004 14 Mounting plate 1 172505 15 Pan head screw M6x20 DIN 912 8 0912F020 16 Hexagon head screw M5x20 DIN 934 1 0934E020 17 Hexagon nut M5 DIN...

Страница 92: ...Kunststoffschwei technik Spare parts list Chapter 9 14 01 2015 Working Instructions WIDOS 4002 S CNC 3 0 Page 90 of 92 9 7 Planer girder for planing only at one side 6 5 3 4 1 2...

Страница 93: ...at one side Pos Name Piece Order no 1 Centering bolt 1 023418 2 Bearing 1 L51103 3 Plane girder for planing only at one side 1 023427 4 Protective cap 25x25x3 2 J0205 5 Washer M 10 DIN 9021 2 9021J 6...

Страница 94: ...S CNC 3 0 to which this declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100 1 and 2 replacement for DIN EN 292 1 and 2 Safety of machines basic terminology...

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