Part number 550-143-010/1021
51
GV90+
series
2
gas-fired water boiler – boiler manual
DO NOT sidewall vent DIRECT EX-
HAUST APPLICATIONS
at altitudes
above 5,500 feet. Sidewall venting is
only allowed for
DIRECT VENT
ap-
plications (ducted combustion air)
at altitudes above 5,500 feet.
Allowable vent/air pipe materials &
lengths
Use only the vent materials and kits
listed in
. Provide
pipe adapters if specified.
Locate the termination such that the total air pip-
ing and vent piping from the boiler to the termina-
tion will not exceed the maximum length given in
Determine termination location
1. The air and vent terminations must be
installed as shown in Figure 61 and in
.
2. The terminations must comply with clearances
and limitations shown in
3. Locate the termination so it is not likely to be
damaged by foreign objects, such as stones
or balls, or subject to buildup of leaves or
sediment.
Multiple vent/air terminations
1. Terminate each vent of multiple direct exhaust
GV90+ boilers as described in this manual for
individual vents.
2. Space terminations as required for best instal-
lation practices and required maintenance.
a. External venting greater than 4 feet re-
quires an enclosure around the vent pipe.
The vent termination must exit through the
enclosure as shown in
,
maintaining all required clearances.
Prepare wall penetration
Where the vent penetrates an outside
wall, the annular space around the
penetration must be permanently
sealed using approved materials to
prevent entry of combustion prod-
ucts into the building.
1. Wall penetration:
a. Cut a rough opening large enough to clear
the diameter of the metal thimble used.
Figure 61
INSTALLATION SEQUENCE
— Direct exhaust sidewall
Step 1
Read and follow all instructions in this manual.
DO NOT proceed with
vent installation until you have read
through
,
and
Step 2
Install the boiler in a location that allows proper routing of vent piping to
the selected sidewall location.
Step 3
Make sure the selected sidewall termination location complies with
Step 4
Use only the vent materials listed in
. Provide pipe adapt-
ers where required. Vent piping length must not exceed the value shown
in
Step 5
Prepare the sidewall penetration and secure the sidewall plate as instructed
in this section. See
“Prepare wall penetration” on page 51
Step 6
The vent piping can terminate using the Weil-McLain vent/air plate (without
air piping connected). It can also terminate using a coupling or down-turned
elbow, or snorkeled and terminated with an elbow. See illustration above.
The coupling or elbow must butt against the outside plate.
Step 7
Install vent piping between the boiler and the sidewall opening. Slope
horizontal piping downward toward the boiler at least 1/4 inch per foot.
See
for general guidelines.
Step 8
Install pipe supports every 5 feet on both the horizontal and vertical runs.
Install a hanger support within 6 inches of any upturn in the piping.
Step 9
Attach the vent termination exterior piping, if used: Use any of the configura-
tions shown above, as needed to ensure clearance above grade or snow line.
Keep vents/air intake area clear of accumulating snow.
Step 10
The vent pipe may run up as high as 4 feet with no enclosure. The vent
pipe must be secured with braces, and all clearances and lengths must be
maintained. Space braces no further than 24 inches apart.
Step 11
External venting greater than 4 feet requires an insulated enclosure around
the vent and air pipes. The vent and air terminations must exit through
the enclosure as shown in the illustration above, maintaining all required
clearances.
DIRECT EXHAUST — Sidewall