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Cod.006.0001.1680 
24/04/2014 v2.0

 

ENGLISH

 

Cruiser 402 T - Cruiser 502 T

Power Pulse 402 T - Power Pulse 502 T

 

 

14/50 

 

3.4

 

SET-UP (INITIAL SET-UP OF THE WELDING POWER SOURCE) 

Set the welding power source ON/OFF switch to “O” to switch the unit off. 

S2 

 

 

Press the button. 

 

 

 

 

Set the welding power source ON/OFF switch to “I” to switch on the unit. 

SIMULTANEOUS ACTIONS 

 

 

 

 

SEt UP 

The message appears for a few seconds on the following displays: D1-D2 

 

 

 

 

Coo Aut 

The message appears on the following displays: D1-D2 

 

S2 

 

 

Use this button to scroll the settings to edit. 

E1 

 

 

Using the encoder, edit the value of the selected setting. 

Exit without confirmation 

 

 

 

Press any button (except S2). 

 

 

 

This action will automatically close the menu. 

Exit with confirmation 

S2 

 

 

Press the button. 

 

 

 

This action will automatically close the menu. 

Tab. 1 - Setup settings 

ACRONYM 

SETTING 

MIN  DEFAULT  MAX 

Coo 

COOLER ACTIVATION 

Aut 

Aut 

oFF 

St.C. 

STARTING CURRENT 

F.Cu. 

FINAL CURRENT 

HF.C. 

HF CURRENT 

20 A 

SYn 

250 A 

PUL. 

TYPE OF PULSED CURRENT 

SLo. 

FA. 

FA. 

P.A. 

PILOT ARC 

oFF 

on 

on 

E.C.C. CONTACT 

COMMAND 

EXPANSION 

oFF  oFF  on 

 

COOLER ACTIVATION 
ON

=  The cooler is always running when the power source is switched on. This mode is preferable for heavy duty and automatic welding 

procedures. 

OFF

=  The cooler is always disabled because an air-cooled torch is in use. 

AUT

= When the unit is switched on the cooler is switched on for 15 s. During welding procedures the cooler runs constantly. When welding is 

terminated the cooler continues to run for 90 s + a number of seconds equivalent to the average current value shown using the HOLD 

function. 

 

Torch loading 

 

WARNING!

 

Make sure the torch in use is correctly sized in relation to the welding current required and for the available and selected cooling type. This 

prevents the risk of burns to which the operator is potentially exposed, potential faults, and irreversible damage to the torch and the system. 

If a torch is installed or replaced while the unit is running, the circuit of the newly installed must be filled with coolant to avoid the risk of damage 

to the torch in the case of high voltage arc strikes without any liquid in the circuit. 

 

Power-up with operation of the cooler set to "ON" or "AUT" mode 

A check is performed automatically of the presence of liquid in the cooling circuit and the cooler is switched on for 15 seconds. 

If the coolant circuit is full, the power source sets up in the most recent stable welding configuration. 

If the coolant circuit is not full, all functions are inhibited and there will be no output power present. 

 

 

 

 

 

 

AL. Coo. 

The message appears on the following displays: D1-D2 

 

(any)

 

 

 

Press the button or torch trigger to repeat the checking procedure for an additional 15 seconds. 

 

 

 

 

 

If the problem persists rectify the cause of the alarm. 

 

Power-up with operation of the cooler set to "OFF" 

Operation of the cooler and the cooler alarm are disabled. 

Welding is performed without liquid cooling of the torch. 

 

Torch change-over with operation of the cooler set to "ON" 

 

 

Press and release the torch trigger. 

 

 

This serves to start the cooler for 15 seconds to fill the torch cooling circuit. 

 

STARTING CURRENT 

The value of this parameter can be set as a percentage of the welding current or as an absolute value expressed in Amperes. 

Содержание Cruiser 402 T

Страница 1: ...NGLISH WECO srl Via S Antonio 22 BELVEDERE 36050 TEZZE SUL BRENTA VICENZA ITALY Tel 39 0424 561943 Fax 39 0424 561944 www weco it E mail info weco it Cruiser 402 T Cruiser 502 T Power Pulse 402 T Powe...

Страница 2: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 2 50...

Страница 3: ...DURE 17 4 2 SELECTION OF THE WELDING MODE AND TORCH TRIGGER PROCEDURE 20 4 3 WELDING PARAMETERS 21 4 4 PARAMETERS ACTIVATION 23 4 5 PARAMETERS SETTING 1ST LEVEL 24 4 6 PARAMETERS SETTING 2ND LEVEL 26...

Страница 4: ...IR function allows perfect deseaming with carbon electrodes of up to 10 mm in diameter Up to 6 mm diameter electrode welding is possible in MMA In MMA welding the Hot Start and Arc Force functions are...

Страница 5: ...troller connector 4 TIG TORCH welding socket 5 Negative pole welding socket 6 Positive pole welding socket 7 Welding power source ON OFF switch 8 Mains protection ON LED This LED illuminates if an inc...

Страница 6: ...mains socket outlet 3 Choose the electrode based on the type of material and thickness of the workpiece to be welded 4 Insert the electrode in the electrode holder 5 Connect the electrode holder cabl...

Страница 7: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 7 50 polarity to basic electrode...

Страница 8: ...e plug of the ground clamp to the welding socket on the basis of the polarity required 9 Connect the gas hose from the welding torch to the front gas socket 10 Couple the welding torch connector to th...

Страница 9: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 9 50 polarity for tungsten electrode...

Страница 10: ...2 The LED switches off when a new welding procedure is started or when any of the welding settings is modified L8 Illuminates to show a value in the following unit of measurement VOLTS L9 Illuminates...

Страница 11: ...CONTINUOUS L37 This LED illuminates to show that the following welding mode is selected PULSED DC TIG L38 This LED illuminates to show that the following welding mode is selected SYNERGIC PULSED DC T...

Страница 12: ...ulse 502 T 12 50 CODE SYMBOL DESCRIPTION S5 This button selects the torch trigger procedure See 4 1 page 17 S6 This button selects the welding mode E1 Data setting The encoder sets the value of the se...

Страница 13: ...aved JOBS Set the welding power source ON OFF switch to O to switch the unit off S1 S6 Hold down both buttons simultaneously Set the welding power source ON OFF switch to I to switch on the unit SIMUL...

Страница 14: ...to the average current value shown using the HOLD function Torch loading WARNING Make sure the torch in use is correctly sized in relation to the welding current required and for the available and se...

Страница 15: ...the basis of the preset welding current value Consequences of a higher value Arc striking is facilitated even on very dirty workpieces Risk of piercing excessively thin gauge workpieces TYPE OF PULSE...

Страница 16: ...oling unit is connected to the power source and if it is running Coo oFF the alarm is never signalled irrespective of the circumstances Coo Aut the alarm is signalled if the cooling unit is connected...

Страница 17: ...these conditions the weld pool can be closed crater filler current 5 Release 4T the trigger to extinguish the arc Gas delivery continues for the time set in the post gas parameter 4 STROKE WELDING WIT...

Страница 18: ...pe time if programmed The welding procedure continues at the preset current for the time set with the spot time parameter The current reaches the end current value in the time set in the down slope ti...

Страница 19: ...with the torch electrode 2 Press 1T and keep the torch trigger pressed 3 Slowly lift the torch to strike the arc The arc strikes the welding current assumes the pilot current value 4 Release 2T the t...

Страница 20: ...LIFT ARC 2T HF 2 STROKE WITH HIGH FREQUENCY ARC STRIKE HF 4T 4 STROKE LIFT ARC 4T HF 4 STROKE WITH HIGH FREQUENCY ARC STRIKE HF 4T B L 4 STROKE B LEVEL 4T B L HF 4 STROKE B LEVEL WITH HIGH FREQUENCY A...

Страница 21: ...red when fixing points must be created or when welding in hard to reach positions that call for the presence of inert atmospheres before striking the arc Consequences of a higher value This parameter...

Страница 22: ...NG ARC VOLTAGE This parameter inhibits power output when the potential between electrode and workpiece exceeds the preset threshold level Consequences of a higher value The welding arc persits even wi...

Страница 23: ...ing TYPE OF PULSED CURRENT SLO 6 Available with the following setting TYPE OF PULSED CURRENT FA Meaning of symbols 1 2 All conditions must be fulfilled both 1 and 2 MENU MODE x z PROCEDURE x PARAMETER...

Страница 24: ...NAL CURRENT 5 A 5 A 500 A 4 8 5 5 80 4 8 Po G POST GAS TIME 0 0 s 10 0 s 25 0 s Tab 6 Parameters of the 1st level menu PULSED TIG DC mode ACRONYM PARAMETER MIN DEFAULT MAX Pr G PRE GAS TIME 0 0 s 0 1...

Страница 25: ...7 2 5 kHz Sl d DOWN SLOPE 0 0 s 7 25 0 s F Cu FINAL CURRENT 5 A 7 500 A 4 5 7 80 4 Po G POST GAS TIME 0 0 s 7 25 0 s 1 This parameter is set as a percentage referred to the value of the following para...

Страница 26: ...IKE ENABLE oFF on on r P C MINIMUM PEDAL CURRENT 1 5 90 4 7 PARAMETERS SETTING SPECIAL FUNCTIONS S1 Press this button to scroll the list of settings to edit The acronym relative to the setting to be e...

Страница 27: ...rmation S3 Press the button This action will automatically close the menu 4 8 2 LOADING A USER JOB OF FACTORY SET JOB S3 Press and release the button Lo J xx Only when the jobs have been uploaded the...

Страница 28: ...equipment to ensure by consultation with the distribution network operator if necessary that the equipment may be connected Dimensions L x D x H 690 x 290 x 450 mm Weight 54 0 kg Insulation class H Pr...

Страница 29: ...e 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 29 50 No load voltage U0 MMA 95 V TIG 85 V MIG MAG 85 V Reduced no load voltage Ur MMA 8 V TIG 8 V MIG MAG 8 V Rated HF peak voltage Up 10 8 kV Arc st...

Страница 30: ...e equipment may be connected Dimensions L x D x H 690 x 290 x 450 mm Weight 54 0 kg Insulation class H Protection rating IP23S Cooling AF Air over cooling fan assisted Maximum gas pressure 0 5 MPa 5 b...

Страница 31: ...50 40 C 24 8 A 60 40 C 23 3 A 100 40 C 25 5 A TIG 50 40 C 18 6 A 60 40 C 17 7 A 100 40 C 18 4 A MIG MAG 50 40 C 24 2 A 60 40 C 22 1 A 100 40 C 24 3 A No load voltage U0 MMA 95 V TIG 85 V MIG MAG 85 V...

Страница 32: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 32 50 6 SPARE PARTS 6 1 CRUISER 402 T CRUISER 502 T...

Страница 33: ...IC CABLE 41 050 0001 0054 COMPLETE POWER BOARD 42 021 0004 2994 REMOTE CONNECTOR CAP 43 022 0002 0152 RS 232 CABLE 44 013 0000 7000 REAR PANEL 45 022 0002 0073 C U POWER SUPPLY WIRING 46 021 0013 0007...

Страница 34: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 34 50 6 2 POWER PULSE 402 T POWER PULSE 502 T...

Страница 35: ...E POWER BOARD 42 021 0004 2994 REMOTE CONNECTOR CAP 43 022 0002 0152 RS 232 CABLE 44 013 0000 7000 REAR PANEL 45 022 0002 0073 C U POWER SUPPLY WIRING 46 021 0013 0007 ILME CONNECTOR CAP 47 011 0014 0...

Страница 36: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 36 50 7 ELECTRICAL DIAGRAM 7 1 CRUISER 402 T CRUISER 502 T...

Страница 37: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 37 50...

Страница 38: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 38 50...

Страница 39: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 39 50...

Страница 40: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 40 50...

Страница 41: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 41 50 7 2 POWER PULSE 402 T POWER PULSE 502 T...

Страница 42: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 42 50...

Страница 43: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 43 50...

Страница 44: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 44 50...

Страница 45: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 45 50...

Страница 46: ...1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 46 50 7 3 CONNECTOR FOR REMOTE1 Welding side Cod 021 0004 1509 7 4 CONNECTOR FOR REMOTE2 Welding side Cod 0...

Страница 47: ...d for passing from one welding time to another 0 V welding time change floating no variation E UP JOBS UP Upward selection of jobs 5 V Scroll up through jobs F DOWN JOBS DOWN Downward selection of job...

Страница 48: ...502 T 48 50 7 5 TORCH CONNECTOR Welding side cod 021 0004 3360 Torch Up Down Torch 7 6 REMOTE CONTROLLER CONNECTOR Welding side cod 021 0004 0602 Torch with potentiometer 2 kOhm 10 kOhm potentiometer...

Страница 49: ...Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH 49 50...

Страница 50: ...Cod 006 0001 1680 24 04 2014 v2 0 ENGLISH Cruiser 402 T Cruiser 502 T Power Pulse 402 T Power Pulse 502 T 50 50...

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