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INSTALLATION & OPERATION MANUAL

Ovation Series Dispensers

Written by S. G. Martin
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Copyright © 2008 Dresser, Inc.
All rights reserved.
Printed in the United States of America.

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are trademarks of Adobe Systems, Inc.

This manual and the software described within are furnished under license and may be used or cop-
ied only in accordance with the terms of such license.

No part of this publication may be electronically or mechanically reproduced, stored in a retrieval sys-
tem, or transmitted, in any form or by any means, except as permitted by such license. Translation
of this material to another language without express written permission of Dresser, Inc. is prohibited.

The information in this publication is for informational use only and is subject to change without notice.
The contents should not be construed as a commitment by Dresser, Inc. who assumes no responsi-
bility or liability for inaccuracies that may appear in this publication.

Dresser Wayne, Dresser, Inc., is located at 3814 Jarrett Way, Austin TX 78728.

Wayne’s general telephone number is (512)-388-8311.

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Содержание Ovation

Страница 1: ...INSTALLATION Ovation Dispensers OPERATION...

Страница 2: ...PRECAUTIONS Be sure to bleed all air from product lines of remote dispensers and prime suction pumps before dispensing product otherwise damage to the equipment may occur Always use the approved metho...

Страница 3: ...November 2008 Part No 920559 Rev H Ovation Series Dispensers Installation Operation...

Страница 4: ...November 2008 Part No 920559 Rev H...

Страница 5: ...uipment 12 2 6 7 Veeder Root Vapor Flow Meter 12 2 6 8 Non Dispenser Equipment 12 2 7 Hose and Hose Retractor 13 2 8 Bleeding Product Lines Remote Dispensers 13 2 9 iMeter or Xflo Calibration 14 2 10...

Страница 6: ...Portable Tanks and Containers 35 4 1 2 Health Note 35 4 2 How To Get Service On Your Dispenser 35 4 3 Basic Dispenser Requirements 36 4 4 Operating the Dispenser 36 4 5 Restarting After Power Failure...

Страница 7: ...well as external parts such as pipes pipe nipples hoses nozzles break aways and swivels that come into contact with the Ethanol fuel must be Ethanol compatible they must be either nickel plated or sta...

Страница 8: ...tates Environmental Protection Agency U S EPA Technical Regulations of 9 23 88 and U S EPA Financial Responsibil ity Regulations of 10 26 1988 Where local requirements do not specify applicable codes...

Страница 9: ...n NLPA 685 Fields Ertel Road Cincinnati OH 45241 513 489 9844 or 1 800 543 1838 Petroleum Equipment Institute PEI Box 2380 Tulsa OK 74101 918 494 9696 Steel Tank Institute P O Box 4020 Northbrook IL 6...

Страница 10: ...tenance and servicing Use a voltmeter to make sure ALL circuits in the dispenser are de energized Failure to do so may result in serious injury Lockout Tagout requirements of the U S Dept of Labor Occ...

Страница 11: ...rs Anchor bolts must be installed in the island to allow the dispenser to be bolted down in accordance with NFPA requirements The base of the dispenser contains six bolt hole slots 5 8 inch by 2 inch...

Страница 12: ...must be a minimum of 3 All lines should be sloped at a minimum of 1 8 per foot 1 4 per foot preferred from the dispenser to the tank to avoid liquid traps Note There is no vapor recovery for the Etha...

Страница 13: ...place Section 2 2 remove the shipping discs from the meter inlets and connect the product piping per the appropriate Installation Instruction drawing in Appendix B When installing a blending dispense...

Страница 14: ...d for dispensers equipped with the IDPOS or iX CAT option from the switch in the dispenser to the switch in the building see Section 2 6 6 Figure 2 5 and Figure 2 6 A UL AWM Ethernet cable Category 5...

Страница 15: ...he station electrical panels and control boxes to the dispenser electronic head Allow an extra 18 lengths past the vapor barrier fitting for terminating separating potting and connecting to the termin...

Страница 16: ...ed to the lower terminals on the block 8 Prepare the potting compound by pouring 4 oz Rockite into an eight oz paper cup 9 Add 1 1 2 oz of water 10 Stir one to two minutes until reaching a consistency...

Страница 17: ...rs operating the same pump control relay must be connected to the same circuit breaker this may require multiple control relays for a submersible pump Ensure that the submersible pump receives its pow...

Страница 18: ...le and Intercom Call Button and Speaker wires NEC Class 2 must be installed via a separate underground conduit to the dispenser The intercom speaker and call button wires should be terminated with wir...

Страница 19: ...etractor Caution On dispensers equipped with the Hose Retractor option the hose clamp must be mounted upstream of the breakaway device to avoid damage to the dispenser in the event of a drive off The...

Страница 20: ...ly 5 gallons 20 liters are shown on dispenser display See Note 1 3 Compare reading on site glass of test measure to dispenser display Volume in test measure should be within 3 cu in 50 ml See Note 2 4...

Страница 21: ...screws securing the pulser Figure 2 7 Meter Assemblies The WIP and the XWIP are physically the same size but have a different colored case because they are not functionally interchangeable Xflo Meter...

Страница 22: ...est pro cedure is listed below 60 cu ft per hr 0 35 in of water 80 cu ft per hr 0 62 in of water Note Very low numbers for back pressure results may indicate a leak in the system and it should be chec...

Страница 23: ...data 8 Check outlets hose and underground for suspect blockage problems due to fitting bottomed out or casting flashing Flashing is aluminum edges left over when the casting was made This should be y...

Страница 24: ...ine and determine if the closed vapor system can maintain the 27 of water vacuum The system should hold the vacuum for one minute If it does not apply 10 of water pressure to the sys tem soaping all c...

Страница 25: ...te in stand alone at installation to purge product lines and test operation At start up the procedures in this section should be performed in sequential order to ensure proper operation before the dis...

Страница 26: ...low are also shown in the examples in Figures 3 2 and 3 3 on the following pages Table 3 1 Hose Logical Nozzle Positions Defined by Values of N Model number designations are defined as follows B23 5 m...

Страница 27: ...Blending Models Model B23 5220D1 Model B12 2220D3 Model B23 4220D1 Model B12 4220D3 Model B23 3220D1 Model B12 3220D3 positions 6 5 4 3 position 1 positions 7 3 positions 6 5 4 position 1 positions 7...

Страница 28: ...22 Part No 920559 Rev H November 2008 Figure 3 3 Non blending Models Model R11 1220D1 Model R22 2220D1 position 1 position 2 position 1 Model R13 3220D1 positions 1 2 3...

Страница 29: ...ctions F03 1N where N is the logi cal nozzle number Active values of N are given in Table 3 1 For side 2 the corresponding sub functions are F04 0N and F04 1N respectively To set the unit price the co...

Страница 30: ...ay continues to show the sub function and not the unit price itself Save the New Unit Prices as follows 1 Press ENTER The price display will show the volume display will be blank and the unit price di...

Страница 31: ...show F indicating that it needs a function number to pro ceed 4 Press 18 to access F18 5 Press ENTER The unit price display will show F18 indicating that the function has been accessed 6 Press ENTER t...

Страница 32: ...the new prices If they do not show the desired unit prices access the appropriate sub function to make sure that the unit price data is correct For reference the following is a 50 blend ratio setting...

Страница 33: ...s on the remote control interface followed by ENTER or by typing the sign followed by the valve of the FPID followed by ENTER 7 Repeat the procedure for Side 2 Saving the New FPID 1 Press ENTER The pr...

Страница 34: ...he audible click of the valve s NOTE Make sure the product lines are properly bled before dispensing any product through a remote dispenser Make sure suction pumps are primed before dispensing any pro...

Страница 35: ...totals are obtained by accessing S01 2N where N is the hose position number For Side 2 the corresponding functions for these variables are S02 1N and S02 2N respec tively To read the electronic totali...

Страница 36: ...sing the Meter Volume Totalizer Sub function for Side 1 1 Press ENTER PASS 1 enter password 2 Press ENTER PASS 2 enter password 3 Press ENTER The unit price display will show F 4 Press either UP or DO...

Страница 37: ...ctional amounts that are left over from a previous sale are stored in the dispenser computer When the next sale of the same product ends if the fractional amounts from the new sale and previous sale s...

Страница 38: ...ys stop blinking 3 13 Annunciator Operation Check Check that the annunciator is operating properly on each side of the dispenser When pressing the keys on the CAT keypad or the Push to Start Grade Sel...

Страница 39: ...equals the Unit Change Event Number 6 The volume display contains the metering unit that it was changed to with the following descrip tion LitErs Liters volume unit US GAL U S Gallons volume unit IP...

Страница 40: ...l Screen Prompts Re lock cassette and door panel when done Unlock door Unlock cassette Press and hold down lever Insert cash and follow prompts Remove cassette Continue removing cassette Open cassette...

Страница 41: ...ch as the V belt on Suction pump models Know the Hazardous Zone area around the dispenser see Figure 4 2 4 1 1 Portable Tanks and Containers Portable containers of 12 gallons 45 liters or less shall n...

Страница 42: ...blending products will blink until a grade selection button is pressed if the sin gle product hose is selected the lighted grade selection button for the single product will blink until it is pressed...

Страница 43: ...ser does not resume normal operation try cycling power as described in the next sec tion 4 6 Cycling Power to Clear Faults If a fault in the dispenser is detected by the computer an error message will...

Страница 44: ...n the 3 Vista Service manual part number 920525 Computer errors are read by entering the Maintenance Mode and accessing the correct statistical function and its sub functions Perform the following ste...

Страница 45: ...tion the following steps must be performed using the remote control Bold type denote remote control function and italicized type represents dispenser response NOTE See additional requirements for stan...

Страница 46: ...0 Caliper in 0023 0028 Elmendorf Tear mg Main direction 20 min Cross direction 20 min Smoothness Berk seconds 250 550 Base Paper Kansaki P 300 Koehler KT55F18 Thermal Characteristics Paper shall not d...

Страница 47: ...41 November 2008 Part No 920559 Rev H 4 10 Printer Paper continued Figure 4 1 Loading Printer Paper Pull Out From Top A B C D...

Страница 48: ...08 Figure 4 2 Hazardous Zone Area Classifications for Dispensers D DUGRXV ORFDWLRQ FODVVL FDWLRQV DVVRFLDWHG ZLWK D KRVH QR OH ERRW LVSHQVHU ZLWKRXW YDSRU EDUULHU FRQVWUXFWLRQ LVSHQVHU ZLWK YDSRU EDUU...

Страница 49: ...an automobile This will cause early failure at the couplings cable or clamp Check the hose retractor periodically for proper pull and retrac tion Check the retractor cable periodically for frays or c...

Страница 50: ...on the dispenser being serviced Failure to do so may result in a hazardous condition that can result in serious injury Loosen strainer cap or spin on filter slightly and allow gasoline to drain into...

Страница 51: ...mend starting with level one and moving to the second and third levels only as necessary Dispenser Cleaning Process Wayne recommends using one of the below listed cleaning level for maintaining your d...

Страница 52: ...isplays please wash with water immediately STAINLESS STEEL SURFACES Exposure to contaminants can cause a discoloration of the stainless steel panels If the dis coloration persists after washing as ins...

Страница 53: ...re clamps at top of the bellows may have critical placement to requirement to maintain compliance If clamp is loose or broken it must be replaced or repaired according to the nozzle manufacturer instr...

Страница 54: ...48 Part No 920559 Rev H November 2008...

Страница 55: ...play Step 3 Press the indicated key or press NEXT to continue to the next screen prompt 1 2 QCAT SOFTWARE REVISION LEVEL AND DATA LINK ADDRESS Step 1 Continue holding the key down until the REV messag...

Страница 56: ...ollows Answering YES to the prompt causes the screen to display the prompt below or Answering NO to the prompt and the system automatically proceeds to the Offline msg prompt To answer the Track 1 or...

Страница 57: ...only if the dispenser has softkeys along side the QVGA display On dispensers without softkeys answer No to the above prompt otherwise the numeric keypad will not work when the dispenser is online Sele...

Страница 58: ...ader self test as discussed on the following pages Answering NO to the above prompt will display the Exit prompt shown below Answer YES to the above prompt to exit and return the CAT to normal operati...

Страница 59: ...42 31 41 30 40 Note If values are switched right to left and top to bottom the softkey cables are reversed Press NEXT when finished verifying Softkeys 1 5 PRINTER SELF TEST The message shown below ap...

Страница 60: ...reen A series of digits appear on lines 1 and 2 of the display screen This information is the card data Step 3 Press the NEXT key and continue to the keypad self test If either of the following prompt...

Страница 61: ...p 2 Verify the two digit number on the display screen with the number listed under the column heading Keypad Coordinate The screen does not display a two digit number when the NEXT key is pressed This...

Страница 62: ...efective board in the CAT system An example of a BIT error message that may appear on the display screen is shown below 1 9 EXIT SELF TEST MODE Once the system successfully completes the memory self t...

Страница 63: ...ine Note Softkey 1 is upper left softkey softkey 5 is upper right softkey 3 Press Yes softkey at the prompt Want to Test Bezel Devices This will begin the diagnostic test Note At startups always selec...

Страница 64: ...ey Enable Mode to POS screen 11 Enter the dispenser Fueling Point number via the keypad and press Cancel at the prompt Please enter F P press Cancel when done Note IP Address is assigned automatically...

Страница 65: ...is revision of the manual includes new installation footprint drawings These drawings show the location of the conduits for entering the new smaller junction box which will be standard production on O...

Страница 66: ...60 Part No 920559 Rev H November 2008...

Страница 67: ...61 November 2008 Part No 920559 Rev H DISTANCE BETWEEN EYE BOLTS 33 1...

Страница 68: ...62 Part No 920559 Rev H November 2008 INSTALLATION INSTRUCTION page 1 of 2 OVATION MODEL R13...

Страница 69: ...63 November 2008 Part No 920559 Rev H INSTALLATION INSTRUCTION page 2 of 2 OVATION MODEL R13...

Страница 70: ...64 Part No 920559 Rev H November 2008 INSTALLATION INSTRUCTION page 1 of 2 OVATION MODEL B23...

Страница 71: ...65 November 2008 Part No 920559 Rev H INSTALLATION INSTRUCTION page 2 of 2 OVATION MODEL B23...

Страница 72: ...66 Part No 920559 Rev H November 2008 INSTALLATION INSTRUCTION page 1 of 2 OVATION MODELS B12 AND R22...

Страница 73: ...67 November 2008 Part No 920559 Rev H INSTALLATION INSTRUCTION page 2 of 2 OVATION MODELS B12 AND R22...

Страница 74: ...68 Part No 920559 Rev H November 2008 INSTALLATION INSTRUCTION page 1 of 2 OVATION MODEL R11...

Страница 75: ...69 November 2008 Part No 920559 Rev H INSTALLATION INSTRUCTION page 2 of 2 OVATION MODEL R11...

Страница 76: ...70 November 2008 Part No 920559 Rev H...

Страница 77: ...71 November 2008 Part No 920559 Rev H 2 7151 C TYPICAL SITE WIRING...

Страница 78: ...72 Part No 920559 Rev H November 2008...

Страница 79: ...ace to enable Stand alone operation At new dispenser Startups after product lines have been purged and dispenser operations checked once the dis penser is switched over to control system operation the...

Страница 80: ...74 Part No 920559 Rev H November 2008...

Страница 81: ...75 November 2008 Part No 920559 Rev H APPENDIX D SITE INTERCONNECTION DIAGRAMS...

Страница 82: ...76 Part No 920559 Rev H November 2008 Figure D 1 Backroom Installation Wayne Control System...

Страница 83: ...77 November 2008 Part No 920559 Rev H Figure D 2 Interconnection Wiring Diagram Data Distribution Cabinet To Dispensers...

Страница 84: ...78 Part No 920559 Rev H November 2008 Figure D 3 Pump Relay Installation Wiring Diagram...

Страница 85: ...mber 2008 Part No 920559 Rev H Figure D 4 Interconnection Wiring Diagram Dispenser Card Processing CATs Note Ethernet cable required for VGA option is shown on detailed Installation Wiring Diagram in...

Страница 86: ...F ON ON ON ON ON 2 ON OFF ON ON ON ON 3 OFF OFF ON ON ON ON 4 ON ON OFF ON ON ON 5 OFF ON OFF ON ON ON 6 ON OFF OFF ON ON ON 7 OFF OFF OFF ON ON ON 8 ON ON ON OFF ON ON 9 OFF ON ON OFF ON ON 10 ON OFF...

Страница 87: ...terms of such license No part of this publication may be electronically or mechanically reproduced stored in a retrieval sys tem or transmitted in any form or by any means except as permitted by such...

Страница 88: ...de reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment gen erates uses and can radiate radio frequency energy and if not instal...

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