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Cleaning Your Garage Door

IMPORTANT: 

DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR!

While factory-applied finishes on garage doors are durable, it is desirable to clean them on 

a routine basis. Some discoloration of the finish may occur when a door has been exposed 

to dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result of 

direct exposure to sunlight. Cleaning the door will generally restore the appearance of the 

finish. To maintain an aesthetically pleasing finish of the garage door, a periodic washing of 

the garage door is recommended.

THE FOLLOWING CLEANING SOLUTION IS RECOMMENDED: 

A mild detergent solution 

consisting of one cup detergent (with less than 0.5% phosphate) dissolved into five gallons of 

warm water will aid in the removal of most dirt.

NOTE:

 The use of detergents containing greater than 0.5% phosphate is not recommended 

for use in general cleaning of garage doors.

NOTE:

 Be sure to clean behind weatherstrips on both sides and top of door.

CAUTION 

NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.

NOTE:

 Do not use any window cleaning fluids, scouring compounds, gritty cloths or solvent-

based cleaners of any kind.
To clean polycarbonate windows, see 

www.Wayne-Dalton.com

.

Painting Your Garage Door

Refer to Instruction Insert “

Field Painting and Finishing Fiberglass or Steel Door Sec-

tions

”.

Maintaining The Finish On 

Your Garage Door

If the factory finish is beginning to fade, the door may require a field applied top clear coat. 

Depending on environment and usage, this may be necessary after 1 to 3 years of use. Refer 

to Instruction Insert “

Field Painting and Finishing Fiberglass Or Steel Door Sections

”.

Operation And Maintenance

OPERATING YOUR GARAGE DOOR: 

Before you begin, read all warning labels affixed to 

the door and the installation instructions and owner’s manual. When correctly installed, your 

Wayne Dalton door will operate smoothly. Always operate your door with controlled move-

ments. Do not slam your door or throw your door into the open position, this may cause dam-

age to the door or its components. If your door has an electric opener, refer to the owner’s 

manual to disconnect the opener before performing manual door operation below.

MANUAL DOOR OPERATION: 

For additional information on manual garage door operations 

go to 

www.dasma.com

 and reference TDS 165.

WARNING 

DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN 

OPENING AND/OR CLOSING A DOOR. ALWAYS USE LIFT HANDLES / 

SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY.

OPENING A DOOR:

 Make sure the lock(s) are in the unlocked position. Lift the door by using 

the lift handles / suitable gripping points only. Door should open with little resistance.

CLOSING A DOOR:

 From inside the garage, pull door downward using lift handles / gripping 

point only. If you are unable to reach the lift handles/ suitable gripping points only, use pull 

down rope affixed to the side of door. Door should close completely with little resistance.

USING AN ELECTRIC OPERATOR:
IMPORTANT: 

PULL DOWN ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR 

MADE INOPERATIVE IN THE UNLOCKED POSITION.
When connecting a drawbar (trolley type) garage door operator to this door, a drawbar opera-

tor bracket must be securely attached to the top section of the door, along with any struts 

provided with the door. Always use the drawbar operator bracket supplied with the door. To 

avoid possible damage to your door, Wayne Dalton recommends reinforcing the top section 

with a strut (may or may not be supplied). The installation of the drawbar operator must be 

according to manufacturer’s instructions and force settings must be adjusted properly. Refer 

to the owner’s manual supplied with your drawbar operator for complete details on installa-

tion, operation, maintenance and testing of the operator.

MAINTAINING YOUR GARAGE DOOR: 

Before you begin, read all warning labels affixed to 

the door and the installation instructions and owner’s manual. Perform routine maintenance 

steps once a month, and have the door professionally inspected once a year. Review your 

Installation Instructions and Owner’s Manual for the garage door. These instructions are 

available at no charge from Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 

67, Mt. Hope, OH., 44660, or at 

www.Wayne-Dalton.com

. For additional information on 

garage door/operator maintenance go to 

www.dasma.com

 and reference TDS 151, 167 

and 179.

Monthly Inspections:
1. Visual Inspection:

 Closely inspect jambs, header and mounting surface. Any material 

found not to be structurally sound must be replaced. It may be necessary to uninstall part 

or all of the door assembly in order to replace defective material. Refer to the supplemental 

instructions “Removing an Existing Door / Preparing the Opening” at 

www.Wayne-Dalton.

com

. Inspect the spring(s), counterbalance lift cables, track rollers, pulleys, rear back hangs 

and other door hardware for signs of worn or broken parts. Tighten any loose screws and/or 

bolts, except on bottom corner brackets or on the counterbalance assembly. Check exterior 

surface of the door sections for any minor cracks. Verify door has not shifted right or left in 

the opening. If you suspect problems, contact a trained door system technician.

WARNING 

GARAGE DOOR SPRINGS, COUNTERBALANCE LIFT CABLES, BRACKETS, 

AND OTHER HARDWARE ATTACHED TO THE SPRINGS ARE UNDER 

EXTREME TENSION, AND IF HANDLED IMPROPERLY, CAN CAUSE 

SEVERE OR FATAL INJURY. ONLY A TRAINED DOOR SYSTEMS 

TECHNICIAN SHOULD ADJUST THEM, BY CAREFULLY FOLLOWING THE 

MANUFACTURER’S INSTRUCTIONS.

WARNING 

NEVER REMOVE, ADJUST, OR LOOSEN THE BOLTS, SCREWS AND/OR LAG 

SCREWS ON THE COUNTERBALANCE (END BEARING BRACKETS, DRUMS 

OR SPRING SYSTEM) OR BOTTOM CORNER BRACKETS OF THE DOOR. 

THESE BRACKETS ARE CONNECTED TO THE SPRING(S) AND ARE UNDER 

EXTREME TENSION. TO AVOID POSSIBLE SEVERE OR FATAL INJURY, 

HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYSTEMS 

TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS.

TORQUEMASTER

®

 PLUS SPRINGS:

 Pawl knob(s) (located on the TorqueMaster

®

 end brack-

ets above the door) should be engaged to prevent the door from rapidly descending in case 

of spring failure or forceful manual operation.

EXTENSION SPRINGS:

 A restraining cable or other device should be installed on the exten-

sion spring (located above the horizontal tracks) to help contain the spring if it breaks.

2. Door Balance:

 Periodically test the balance of your door. If you have a garage door 

drawbar operator, use the release mechanism so you can operate the door by hand when 

doing this test. Start with the door in the fully closed position. Using handles or suitable grip-

ping points, lift the door to check its balance. Adjust TorqueMaster® or Extension spring(s), 

if door lifts by itself (hard to pull down) or if door is difficult to lift (easy to pull down). DO NOT 

attempt to repair or adjust Torsion Springs yourself. To adjust TorqueMaster® or Extension 

spring(s), refer to your installation instructions and owner’s manual. If in question about 

any of the procedures, do not perform the work. Instead, have it adjusted by a trained door 

systems technician.

3. Lubrication:

 The door should open and close smoothly. Ensure the door track rollers are 

rotating freely when opening and closing the door. If track rollers do not rotate freely, clean 

the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a non-

silicon based lubricant) graduated end hinges, center hinges, steel track rollers, bearings and 

torsion springs (torsion spring coil surfaces). DO NOT lubricate plastic idler bearings, nylon 

track rollers, door track. DO NOT oil a cylinder lock, if actuation is difficult use a graphite dust 

to lubricate.

CHECK FOR PRESENCE OF SAFETY LABELS:

17

Maintenance

Содержание Torque Master Plus 9100

Страница 1: ...n 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 10 Optional Installation 15 TorqueMaster Plus Reset Instructions 15 Door Arm Hookup...

Страница 2: ...permission by Wayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE...

Страница 3: ...onal headroom is required NOTE 6 low headroom conversion kit is available for 12 radius only Contact your local Wayne Dalton dealer BACKROOM REQUIREMENT Backroom is defined as the distance needed from...

Страница 4: ...ory attached bottom corner brackets and by the bottom corner bracket warning labels on each end stile The LOCK SECTION can be identified by 2 graduated end hinges The INTERMEDIATE SECTION can be ident...

Страница 5: ...Hand Vertical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TORQUEMASTER PLUS SPRING ASSEMBLY J1 Center Bracket Bushing Assembly J2 TorqueMaster S...

Страница 6: ...e bottom jamb bracket locate lower hole of the hole slot pattern of the 1st hole set on the vertical track Align the slot in the jamb bracket with the lower hole of the hole slot pattern Hand tighten...

Страница 7: ...TALLED PRIOR TO A FINISHING CONSTRUCTION OF THE BUILDING S FLOOR THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED NO DOOR OR TRACK P...

Страница 8: ...ng screws when attaching drawbar operator bracket to strut NOTE When attaching drawbar operator bracket to top section with strut apply additional pressure to thread into the strut Top section Center...

Страница 9: ...akdown of Parts to determine which Flag Angles Vertical Track Assemblies you have WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR BACK HANGS OR DOOR COUL...

Страница 10: ...r bracket Label Label TorqueMaster spring tube TorqueMaster spring tube NOTE For single spring applications there will be no left hand spring in the TorqueMaster spring tube assembly NOTE If winding s...

Страница 11: ...assembly Right hand cable drum 5 16 x 1 5 8 Lag screw Right hand end bracket Flag angle Flag angle FOR SINGLE SPRING APPLICATIONS Secure the idler bracket to the flag angle using 1 5 16 18 x 3 4 carri...

Страница 12: ...of complete turns to balance your door Starting on the right hand side turn the pawl knob on the end bracket to the upper position Using a ratchet wrench with a 5 8 socket and a 3 ratchet extension wi...

Страница 13: ...the rear back hangs WARNING KEEP HORIZONTAL TRACKS PARALLEL AND WITHIN 3 4 TO 7 8 MAXIMUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY WARNING MAKE SURE BACK HANGS ARE B...

Страница 14: ...with 5 8 socket and 3 ratchet extension onto the winding shaft to add 3 10 of a turn Watch as three teeth of the ratchet wheel pass over the pawl creating three clicks Place pawl knob in lower positio...

Страница 15: ...For double spring applications Flip the ratchet pawl knob on both end brackets to the upper position see illustration 7 Raise door 2 3 and then lower door Repeat this process until the system resets s...

Страница 16: ...g screws Square hole in vertical track Lock Second section 1 8 Pull Down Rope WARNING DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR...

Страница 17: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Страница 18: ...rate door ONLY when it is properly adjusted and free of obstructions 2 If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a train...

Страница 19: ...r repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God o...

Страница 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

Страница 21: ...glose De Piezas 6 Instrucciones de instalaci n de la puerta 7 Instrucciones De Instalaci n Del Contrapeso 11 Instalaci n opcional 17 Instrucciones de reajuste del TorqueMaster 17 Conexi n del brazo de...

Страница 22: ...rtar peso adicional 17 Es posible que esta puerta no cumpla con los requisitos de carga de viento de los c digos de edificaci n de su rea Por su seguridad deber consultar a su oficial de edificaci n l...

Страница 23: ...la jamba Sujete temporalmente el burlete con clavos separados por la misma distancia Repita el procedimiento para el otro lado Esto impedir que la secci n inferior se caiga de la abertura durante la i...

Страница 24: ...le consulte la ilustraci n de la vista lateral de la secci n La ilustraci n de la vista lateral de la secci n muestra el perfil de la bisagra de extrem graduada de todas las secciones y tambi n se pue...

Страница 25: ...Abrazaderas de mordaza Martillo Escalera de tijera L piz Guantes de cuero Pinzas de sujeci n Gafas de seguridad Barras de enrollamiento aprobadas Caballetes 5...

Страница 26: ...de riel horizontal derecho I3 Riel vertical izquierdo I4 Riel vertical derecho I5 Conjunto de riel vertical remachado izquierdo I6 Conjunto de riel vertical remachado derecho J CONJUNTO DE RESORTES T...

Страница 27: ...a el riel vertical izquierdo utilizando 2 pernos para riel de 1 4 de pulgada 20 x 9 16 de pulgada y 2 tuercas hexagonales con brida de 1 4 de pulgada 20 NOTA El soporte para inferior para jambas siemp...

Страница 28: ...e bisagra Conjunto de tambor para cable izquierdo Secci n inferior Cable de elevaci n de contrapeso Rodillo para riel de v stago corto Etiqueta de advertencias del soporte esquinero inferior Etiqueta...

Страница 29: ...en la costilla superior Puntal asim trico instalado en la costilla superior Pata larga Pata corta Pata larga Pata corta Costilla superior Costilla superior Secci n superior Secci n superior 2 Tornillo...

Страница 30: ...x 5 8 de pulgada NOTA Para impedir que la hoja de la bisagra central rote fije primero el agujero central superior de la hoja de la bisagra central con un tornillo autorroscante de 1 4 de pulgada 14...

Страница 31: ...de riel horizontal y emperne el angular de riel horizontal a la primera ranura que encuentre en el angular acartelado la montura de angular utilizando 1 perno de cabeza segmentada de 3 8 de pulgada 1...

Страница 32: ...apuntando directamente hacia arriba Deslice el tambor para cable sobre el eje de enrollamiento hasta que dicho tambor se asiente contra el conjunto del tubo de resortes TorqueMaster El eje de enrollam...

Страница 33: ...Para localizar el conjunto de buje del soporte central marque el cabecero a mitad de camino entre los angulares acartelados y nivele el tubo de resortes TorqueMaster Fije el conjunto de buje del sopor...

Страница 34: ...primer surco de los tambores para cable de la manera que se muestra en el paso Ajuste del cable de elevaci n de contrapeso NOTA Las aplicaciones de resorte sencillo no requieren enrollar el resorte en...

Страница 35: ...A UNA DISTANCIA DE ENTRE 3 4 Y 7 8 DE PULGADA COMO M XIMO DEL BORDE DE LA PUERTA YA QUE DE LO CONTRARIO LA PUERTA PODR A CAERSE Y CAUSAR LESIONES GRAVES O MORTALES ADVERTENCIA ASEG RESE DE QUE LOS SO...

Страница 36: ...so de 5 8 de pulgada y la extensi n de trinquete de 3 pulgadas sobre el eje de enrollamiento para a adir 3 10 de vuelta Observe como los tres dientes de la rueda de trinquete pasan por encima del gati...

Страница 37: ...illo para riel Desactive el operador de la barra de tracci n si est instalado jalando o colocando la desconexi n de emergencia en la posici n de accionamiento manual 3 Con ayuda retire cuidadosamente...

Страница 38: ...el Arco alto Secci n superior Radio horizontal Arco alto FIG 4 FIG 3 Contrapeso TorqueMaster L nea central vertical Desde la placa de pie T pico 1 2 1 pulgada por encima del arco alto L nea del arco a...

Страница 39: ...e de 1 4 de pulgada 20 x 5 8 de pulgada Base de la placa de pie Deslizador de la placa de pie Placa de pie interior ensamblada Tornillo n m 8 Secci n inferior Puntal Placa de pie exterior 2 3 16 pulga...

Страница 40: ...mente Consulte el manual del propietario suministrado con su operador de la barra de tracci n para obtener detalles completos sobre la instalaci n utilizaci n mantenimiento y comprobaci n del operador...

Страница 41: ...gibility and should order a replacement tag from the door manufacturer as needed Copyright 2010 Overhead Door Corporation 102081 REV2 06 24 2010 SAFETY INSTRUCTIONS 1 Operate door ONLY when it is prop...

Страница 42: ...ntenimiento necesario desgaste por el uso normal actos de fuerza mayor o cualquier otra causa que est m s all del control razonable del Vendedor o como resultado de haber sido expuesto a entornos t xi...

Страница 43: ......

Страница 44: ...nte Nuestros representantes se complacer n en atender cualquier duda que usted tenga Gracias por su compra POR FAVOR NO DEVUELVA ESTE PRODUCTO A LA TIENDA Despu s de completar la instalaci n deje esta...

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