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Important Safety Instructions

DEFINITION OF KEY WORDS USED IN THIS MANUAL:

WARNING 

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH; IF NOT 

AVOIDED, COULD RESULT IN SEVERE OR FATAL INJURY.

CAUTION 

PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW 

INSTRUCTIONS.

IMPORTANT: 

REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION.

NOTE:

 Information assuring proper installation of the door.

READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF 

IN QUESTION ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. 

INSTEAD, HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR 

REPAIRS.
1.

 

READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2.

 

Wear protective gloves during installation to avoid possible cuts from sharp metal 

edges.

3.

 

It is always recommended to wear eye protection when using tools, otherwise eye 

injury could result.

4.

 

Avoid installing your new door on windy days. Door could fall during the installation 

causing severe or fatal injury.

5.

 

Doors 12’-0” wide and over should be installed by two persons, to avoid possible 

injury.

6.

 

Operate door only when it is properly adjusted and free from obstructions.

7.

 

If a door becomes hard to operate, inoperative or is damaged, immediately have 

necessary adjustments and/ or repairs made by a trained door system technician using 

proper tools and instructions.

8.

 

DO NOT stand or walk under a moving door, or permit anybody to stand or walk under 

an electrically operated door.

9.

 

DO NOT place fingers or hands into open section joints when closing a door. Use lift 

handles/ gripping points when operating door manually.

10.

  DO NOT permit children to operate garage door or door controls. Severe or fatal injury 

could result should the child become entrapped between the door and the floor.

11.

  Due to constant extreme spring tension, do not attempt any adjustment, repair or 

alteration to any part of the door, especially to springs, spring brackets, bottom corner 

brackets, fasteners, counterbalance lift cables or supports. To avoid possible severe or 

fatal injury, have any such work performed by a trained door systems technician using 

proper tools and instructions.

12.

  On electrically operated doors, pull down ropes must be removed and locks must be 

removed or made inoperative in the open (unlocked) position.

13.

  Top section of door may need to be reinforced when attaching an electric opener. 

Check door and/ or opener manufacturer’s instructions.

14.

  Visually inspect door and hardware monthly for worn and or broken parts. Check to 

ensure door operates freely.

15.

  Test electric opener’s safety features monthly, following opener manufacturer’s instruc-

tions.

16.

  NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. 

Track systems are not intended or designed to support extra weight.

17.

  This door may not meet the building code wind load requirements in your area. For 

your safety, you will need to check with your local building official for wind load code 

requirements and building permit information.

18.

  For windloaded doors, the wind performance is achieved via the entire door system 

and component substitution is not authorized without express permission by Wayne 

Dalton.

NOTE:

 It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior 

to fastening.

CAUTION 

IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE-

TREATED WOOD, PTFE-COATED OR STAINLESS STEEL FASTENERS MUST BE 

OBTAINED AND USED. REPLACEMENT FASTENERS MUST BE OF AT LEAST 

EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS. IF THE ORIGINAL 

FASTENER WAS RED-HEAD, THE REPLACEMENT FASTENER MUST BE RED-

HEAD ALSO. CONTACT WAYNE DALTON FOR FASTENER STRENGTH VALUES IF 

NEEDED.

WARNING 

IMPACT GUNS ARE NOT RECOMMENDED. WHEN INSTALLING 5/16” LAG 

SCREWS USING AN ELECTRIC DRILL/ DRIVER, THE DRILL/ DRIVERS 

CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN-LBS OF 

TORQUE. FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS.

IMPORTANT: 

RIGHT AND LEFT HAND IS DETERMINED INSIDE THE BUILDING LOOKING OUT.

Potential Hazard

Effect

Prevention

 

Moving door

   WARNING

Could result in Death or Serious 

Injury

Keep people clear of opening 

while Door is moving.

Do 

NOT

 allow children to play 

with the Door Opener.

Do 

NOT

 operate a Door that 

jams or one that has a broken 

spring.

High tension spring

   WARNING

Could result in Death or Serious 

Injury

Do 

NOT

 try to remove, install, 

repair or adjust springs or 

anything to which door spring 

parts are fastened, such as, 

wood blocks, steel brackets, 

cables or other like items.

Installations, repairs and 

adjustments must be done by 
a trained door system techni-

cian using proper tools and 

instructions.

Removing an Existing Door 

and Preparing the Opening

IMPORTANT: 

COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE 

ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR.

WARNING 

A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE 

SEVERE OR FATAL INJURY. TO AVOID INJURY, HAVE A TRAINED DOOR 

SYSTEMS TECHNICIAN, USING PROPER TOOLS AND INSTRUCTIONS, 

RELEASE THE SPRING TENSION.

To avoid possible injury and to insure proper installation, it's highly recommended that you 

read and fully understand the complete instructions on removing an Existing Door & Prepar-

ing the Opening. These are available for download at 

www.Wayne-Dalton.com

 or at your 

local Wayne Dalton Sales Center.

IMPORTANT: 

IF YOU JUST REMOVED YOUR EXISTING DOOR OR YOU ARE INSTALLING A 

NEW DOOR, COMPLETE ALL STEPS IN PREPARING THE OPENING.
To ensure secure mounting of track brackets, side and center brackets, or steel angles to 

new or retro-fit construction, it is recommended to follow the procedures outlined in DASMA 

technical data sheets #156, #161 and #164 at 

www.dasma.com

.

The inside perimeter of your garage door opening should be framed with wood jamb 

and header material. The jambs and header must be securely fastened to sound framing 

members. It is recommended that 2” x 6” lumber be used. The jambs must be plumb and 

the header level. The jambs should extend a minimum of 12” (305 mm) above the top of 

the opening for TorqueMaster

®

 counterbalance systems. For low headroom applications, the 

jambs should extend to the ceiling height. Minimum side clearance required, from the open-

ing to the wall, is 3-1/2” (89 mm).

IMPORTANT: 

CLOSELY INSPECT JAMBS, HEADER AND MOUNTING SURFACE. ANY WOOD 

FOUND NOT TO BE SOUND, MUST BE REPLACED.
For TorqueMaster

®

 counterbalance systems, a suitable mounting surface (2” x 6”) must be 

firmly attached to the wall, above the header at the center of the opening.

2

Pre-Installation

Содержание Torque Master Plus 9100

Страница 1: ...n 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 10 Optional Installation 15 TorqueMaster Plus Reset Instructions 15 Door Arm Hookup...

Страница 2: ...permission by Wayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE...

Страница 3: ...onal headroom is required NOTE 6 low headroom conversion kit is available for 12 radius only Contact your local Wayne Dalton dealer BACKROOM REQUIREMENT Backroom is defined as the distance needed from...

Страница 4: ...ory attached bottom corner brackets and by the bottom corner bracket warning labels on each end stile The LOCK SECTION can be identified by 2 graduated end hinges The INTERMEDIATE SECTION can be ident...

Страница 5: ...Hand Vertical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TORQUEMASTER PLUS SPRING ASSEMBLY J1 Center Bracket Bushing Assembly J2 TorqueMaster S...

Страница 6: ...e bottom jamb bracket locate lower hole of the hole slot pattern of the 1st hole set on the vertical track Align the slot in the jamb bracket with the lower hole of the hole slot pattern Hand tighten...

Страница 7: ...TALLED PRIOR TO A FINISHING CONSTRUCTION OF THE BUILDING S FLOOR THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED NO DOOR OR TRACK P...

Страница 8: ...ng screws when attaching drawbar operator bracket to strut NOTE When attaching drawbar operator bracket to top section with strut apply additional pressure to thread into the strut Top section Center...

Страница 9: ...akdown of Parts to determine which Flag Angles Vertical Track Assemblies you have WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR BACK HANGS OR DOOR COUL...

Страница 10: ...r bracket Label Label TorqueMaster spring tube TorqueMaster spring tube NOTE For single spring applications there will be no left hand spring in the TorqueMaster spring tube assembly NOTE If winding s...

Страница 11: ...assembly Right hand cable drum 5 16 x 1 5 8 Lag screw Right hand end bracket Flag angle Flag angle FOR SINGLE SPRING APPLICATIONS Secure the idler bracket to the flag angle using 1 5 16 18 x 3 4 carri...

Страница 12: ...of complete turns to balance your door Starting on the right hand side turn the pawl knob on the end bracket to the upper position Using a ratchet wrench with a 5 8 socket and a 3 ratchet extension wi...

Страница 13: ...the rear back hangs WARNING KEEP HORIZONTAL TRACKS PARALLEL AND WITHIN 3 4 TO 7 8 MAXIMUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY WARNING MAKE SURE BACK HANGS ARE B...

Страница 14: ...with 5 8 socket and 3 ratchet extension onto the winding shaft to add 3 10 of a turn Watch as three teeth of the ratchet wheel pass over the pawl creating three clicks Place pawl knob in lower positio...

Страница 15: ...For double spring applications Flip the ratchet pawl knob on both end brackets to the upper position see illustration 7 Raise door 2 3 and then lower door Repeat this process until the system resets s...

Страница 16: ...g screws Square hole in vertical track Lock Second section 1 8 Pull Down Rope WARNING DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR...

Страница 17: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Страница 18: ...rate door ONLY when it is properly adjusted and free of obstructions 2 If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a train...

Страница 19: ...r repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God o...

Страница 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

Страница 21: ...glose De Piezas 6 Instrucciones de instalaci n de la puerta 7 Instrucciones De Instalaci n Del Contrapeso 11 Instalaci n opcional 17 Instrucciones de reajuste del TorqueMaster 17 Conexi n del brazo de...

Страница 22: ...rtar peso adicional 17 Es posible que esta puerta no cumpla con los requisitos de carga de viento de los c digos de edificaci n de su rea Por su seguridad deber consultar a su oficial de edificaci n l...

Страница 23: ...la jamba Sujete temporalmente el burlete con clavos separados por la misma distancia Repita el procedimiento para el otro lado Esto impedir que la secci n inferior se caiga de la abertura durante la i...

Страница 24: ...le consulte la ilustraci n de la vista lateral de la secci n La ilustraci n de la vista lateral de la secci n muestra el perfil de la bisagra de extrem graduada de todas las secciones y tambi n se pue...

Страница 25: ...Abrazaderas de mordaza Martillo Escalera de tijera L piz Guantes de cuero Pinzas de sujeci n Gafas de seguridad Barras de enrollamiento aprobadas Caballetes 5...

Страница 26: ...de riel horizontal derecho I3 Riel vertical izquierdo I4 Riel vertical derecho I5 Conjunto de riel vertical remachado izquierdo I6 Conjunto de riel vertical remachado derecho J CONJUNTO DE RESORTES T...

Страница 27: ...a el riel vertical izquierdo utilizando 2 pernos para riel de 1 4 de pulgada 20 x 9 16 de pulgada y 2 tuercas hexagonales con brida de 1 4 de pulgada 20 NOTA El soporte para inferior para jambas siemp...

Страница 28: ...e bisagra Conjunto de tambor para cable izquierdo Secci n inferior Cable de elevaci n de contrapeso Rodillo para riel de v stago corto Etiqueta de advertencias del soporte esquinero inferior Etiqueta...

Страница 29: ...en la costilla superior Puntal asim trico instalado en la costilla superior Pata larga Pata corta Pata larga Pata corta Costilla superior Costilla superior Secci n superior Secci n superior 2 Tornillo...

Страница 30: ...x 5 8 de pulgada NOTA Para impedir que la hoja de la bisagra central rote fije primero el agujero central superior de la hoja de la bisagra central con un tornillo autorroscante de 1 4 de pulgada 14...

Страница 31: ...de riel horizontal y emperne el angular de riel horizontal a la primera ranura que encuentre en el angular acartelado la montura de angular utilizando 1 perno de cabeza segmentada de 3 8 de pulgada 1...

Страница 32: ...apuntando directamente hacia arriba Deslice el tambor para cable sobre el eje de enrollamiento hasta que dicho tambor se asiente contra el conjunto del tubo de resortes TorqueMaster El eje de enrollam...

Страница 33: ...Para localizar el conjunto de buje del soporte central marque el cabecero a mitad de camino entre los angulares acartelados y nivele el tubo de resortes TorqueMaster Fije el conjunto de buje del sopor...

Страница 34: ...primer surco de los tambores para cable de la manera que se muestra en el paso Ajuste del cable de elevaci n de contrapeso NOTA Las aplicaciones de resorte sencillo no requieren enrollar el resorte en...

Страница 35: ...A UNA DISTANCIA DE ENTRE 3 4 Y 7 8 DE PULGADA COMO M XIMO DEL BORDE DE LA PUERTA YA QUE DE LO CONTRARIO LA PUERTA PODR A CAERSE Y CAUSAR LESIONES GRAVES O MORTALES ADVERTENCIA ASEG RESE DE QUE LOS SO...

Страница 36: ...so de 5 8 de pulgada y la extensi n de trinquete de 3 pulgadas sobre el eje de enrollamiento para a adir 3 10 de vuelta Observe como los tres dientes de la rueda de trinquete pasan por encima del gati...

Страница 37: ...illo para riel Desactive el operador de la barra de tracci n si est instalado jalando o colocando la desconexi n de emergencia en la posici n de accionamiento manual 3 Con ayuda retire cuidadosamente...

Страница 38: ...el Arco alto Secci n superior Radio horizontal Arco alto FIG 4 FIG 3 Contrapeso TorqueMaster L nea central vertical Desde la placa de pie T pico 1 2 1 pulgada por encima del arco alto L nea del arco a...

Страница 39: ...e de 1 4 de pulgada 20 x 5 8 de pulgada Base de la placa de pie Deslizador de la placa de pie Placa de pie interior ensamblada Tornillo n m 8 Secci n inferior Puntal Placa de pie exterior 2 3 16 pulga...

Страница 40: ...mente Consulte el manual del propietario suministrado con su operador de la barra de tracci n para obtener detalles completos sobre la instalaci n utilizaci n mantenimiento y comprobaci n del operador...

Страница 41: ...gibility and should order a replacement tag from the door manufacturer as needed Copyright 2010 Overhead Door Corporation 102081 REV2 06 24 2010 SAFETY INSTRUCTIONS 1 Operate door ONLY when it is prop...

Страница 42: ...ntenimiento necesario desgaste por el uso normal actos de fuerza mayor o cualquier otra causa que est m s all del control razonable del Vendedor o como resultado de haber sido expuesto a entornos t xi...

Страница 43: ......

Страница 44: ...nte Nuestros representantes se complacer n en atender cualquier duda que usted tenga Gracias por su compra POR FAVOR NO DEVUELVA ESTE PRODUCTO A LA TIENDA Despu s de completar la instalaci n deje esta...

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