background image

The

 

“0”

 

on

 

your

 

head

 

se ng

 

scale

 

references

 

the

 

top

 

of

 

the

 

½”

 

sub

plate

 

supplied

 

with

 

your

 

machine.

 

For

 

example,

 

if

 

you

 

were

 

milling

 

a

 

¾”

 

piece

 

of

 

stock

 

you

 

would

 

set

 

the

 

machine

 

head

 

at

 

the

 

¾”

 

se ng.

 

Adjus ng

 

your

 

machine

 

head

 

to

 

this

 

scale

 

se ng

 

will

 

give

 

you

 

a

 

full

 

pass

 

cut

 

and

 

a

 

completely

 

fi

nished

 

pro

fi

le.

 

This

 

is

 

a

 

mul

pass

 

machine

 

and

 

with

 

mul

pass

 

you

 

can

 

add

 

3/16”,

 

in

 

this

 

example,

 

to

 

the

 

3/4”

 

dimension

 

for

 

a

 

fi

rst

 

pass

 

se ng

 

of

 

15/16”.

 

In

 

this

 

example

 

you

 

may

 

set

 

the

 

machine

 

head

 

to

 

any

 

scale

 

se ng

 

between

 

3/4”

 

and

 

15/16”

 

for

 

a

 

fi

rst

 

pass.

 

These

 

se ngs

 

allow

 

you

 

to

 

achieve

 

proper

 

roller

 

tension

 

for

 

holding

 

the

 

stock

 

and

 

provid

ing

 

a

 

safe

 

opera on.

  

 

Be

 

sure

 

to

 check for su

cient feed roller contact

 

before

 

proceeding

 

to

 

use

 

this

 

setup

 

and

 

be

 

sure

 

to

 

rotate

 

your

 

molding

 

knives

 

to

 

check for knife rota on clearance with the chip extractor installed

 

and

 

the

 

power

 

o

ff 

before

 

star ng

 

the

 

machine.

 

Turn

 

the

 

knife

 

arbor

 

by

 

turning

 

the

 

motor

 

pulley

 

at

 

the

 

inner

 

guard

 

opening.

 

 

Other

 

molding

 

ps

 

Stock

 

height

 

should

 

be

 

within

 

3/16”

 

of

 

fi

nished

 

molding

 

size.

 

If

 

making

 

one

 

pass

 

only

 

it

 

should

 

be

 

within

 

1/32”.

 

 

Stock

 

width

 

should

 

be

 

uniform

 

and

 

to

 

fi

nished

 

molding

 

size.

 

Saw

 

ripping

 

to

 

width

 

will

 

not

 

make

 

the

 

stock

 

uniform

 

enough

 

for

 

smooth

 

fl

ow

 

through

 

the

 

guides,

 

and

 

thus,

 

will

 

not

 

result

 

in

 

a

 

sa sfactory

 

molding.

 

We

 

recommend

 

that

 

all

 

stock

 

be

 

planed

 

in

 

both

 

width

 

and

 

height

 

to

 

fi

nished

 

molding

 

size

 

before

 

se ng

 

up

 

to

 

do

 

the

 

pro

fi

le.

  

 

When

 

ghtening

 

the

 

knives,

 

push

 

them

 

fi

rmly

 

against

 

the

 

lip

 

and

 

sideways

 

against

 

the

 

bolts

 

in

 

the

 

direc on

 

of

 

the

 

tube

 

side

 

of

 

the

 

machine

 

for

 

an

 

exact

 

pro

fi

le

 

match

 

up.

 

Hold

 

secure

 

while

 

ghtening

 

bolts.

 

 

Set

 

the

 

head

 

height

 

to

 

within

 

3/16”

 

of

 

your

 

stock

 

height.

 

This

 

will

 

give

 

you

 

proper

 

roller

 

tension

 

on

 

your

 

molding

 

stock.

 

This

 

is

 

the

 

correct

 

way

 

to

 

mold.

 

It

 

is

 

acceptable

 

to

 

leave

 

3/16”

 

of

 

the

 

cut

 

for

 

mul ple

 

passes.

 

But

 

for

 

safety

 

reasons

 

leave

 

no

 

more

 

than

 

3/16”.

  

 

On

 

some

 

extremely

 

deep

 

or

 

wide

 

cuts,

 

some

 

prior

 

stock

 

removal

 

will

 

be

 

required

 

before

 

molding.

 

You

 

may

 

remove

 

this

 

stock

 

using

 

one

 

of

 

the

 

rabbet/dado

 

knives

 

found

 

in

 

our

 

catalog.

 

You

 

may

 

also

 

use

 

a

 

dado

 

blade

 

on

 

a

 

table

 

saw.

  

 

Failure

 

to

 

set

 

your

 

head

 

height

 

within

 

3/16”

 

of

 

the

 

stock

 

height

 

will

 

create

 

an

 

extreme

 

safety

 

hazard

 

in

 

that

 

possibly

 

not

 

enough

 

roller

 

pressure

 

will

 

be

 

applied,

 

or

 

that

 

no

 

roller

 

pressure

 

at

 

all

 

will

 

be

 

applied.

  

 

Do

 

not

 

cut

 

a

 

wider

 

stock

 

area

 

than

 

the

 

knife

 

was

 

designed

 

to

 

cut.

 

This

 

will

 

cause

 

excessive

 

heat

 

in

 

the

 

knife,

 

burn

 

your

 

stock

 

and

 

puts

 

a

 

harmful

 

load

 

on

 

the

 

feed

 

system.

 

 

The

 

roll

 

pressure

 

screws

 

are

 

set

 

at

 

maximum

 

molding

 

pressure

 

from

 

the

 

factory.

 

They

 

are

 

screwed

 

into

 

the

 

head

 

as

 

far

 

as

 

possible

 

and

 

the

 

check

 

nut

 

is

 

ghtened.

  

 

When

 

you

 

use

 

the

 

machine

 

for

 

planing

 

you

 

will

 

need

 

to

 

reduce

 

the

 

roller

 

pressure.

 

Loosen

 

the

 

pressure

 

screw

 

lock

 

nut

 

and

 

screw

 

out

 

each

 

pressure

 

to

 

a

 

se ng

 

¼”

 

higher

 

than

 

the

 

fully

 

seated

 

posi on

 

and

 

re ghten

 

the

 

lock

 

nut.

  

 

To

 

change

 

the

 

molding

 

knives,

 

remove

 

the

 

chip

 

extractor.

 

Set

 

one

 

knife

 

at

 

a

 

me

 

in

 

place

 

with

 

the

 

bevel

 

edge

 

toward

 

the

 

in

feed

 

end

 

of

 

the

 

machine.

 

Firmly

 

push

 

the

 

knife

 

down

 

against

 

the

 

arbor

 

lip

 

and

 

sideways

 

against

 

the

 

bolts

 

in

 

the

 

direc on

 

of

 

the

 

tube

 

side

 

of

 

the

 

machine.

 

Hold

 

secure

 

while

 

ghtening

 

bolts

 

with

 

a

 

7/32”

 

allen

 

wrench

 

or

 

drive.

  

Содержание 20210492060001

Страница 1: ...entative maintenance and other pertinent data to assist you in assuring long life and dependable service from your machine Molder Model 206 208 230 1 v2 0 206 208 230 3 v2 0 For Serial numbers 2021049...

Страница 2: ...ect and cau on Following stated and inherent safety precau ons will considerably lessen the possibility of personal injury If normal safety measures are not taken or are overlooked the possibility of...

Страница 3: ...ock The 0 on your scale is set to the top of your GS 2 guide system sub plate This means you would set the machine head reference to the scale at in order to take a full profile pass on a piece of sto...

Страница 4: ...side covers Cut the zip tie around the motor Remove the motor shipping boards Remove the lag bolts holding the machine to the pallet Lift the machine off of the pallet Re install the sides Before elev...

Страница 5: ...lure to do so will damage the control panel If you facility does not have a wild leg connect as per diagram If your machine is rota ng the incorrect way switch only the black and red wires green is gr...

Страница 6: ...ll start and stop the cu er head Speed Dial will control the speed of the feed rollers 0 is stop 10 is fastest E Stop Start Stop Speed Dial Magne c Starter assembly Double pole fuse holder and Line fu...

Страница 7: ...under the out feed roller before engaging a higher feed rate This reduces the inci dence of a large chip out a cha er mark or snipe on the first few inches of your stock You have the same advantages e...

Страница 8: ...um edge loss return your knives to the factory for re sharpening Have your knives re sharpened when you first no ce some dullness This gives op mal performance and maximum life span out of the knives...

Страница 9: ...e bolts in the direc on of the tube side of the machine for an exact profile match up Hold secure while ghtening bolts Set the head height to within 3 16 of your stock height This will give you proper...

Страница 10: ...g the stock out from the bed Your knives will usually cut into one or both guides This is normal and expected The guides are e ec ve and last a long me a er being cut into many mes As you become more...

Страница 11: ...the angle needed to cut the wood sec ons in order to stay within the selected radius Lay out the wood sec ons by marking the angles while being careful to select cuts for grain structure and color Cu...

Страница 12: ...ht Rotate the blade arbor by hand to insure nothing is interfering with its rota onal path Mould the panel cross grain ends first Stand somewhere between the open side and in feed side RAISED PANEL IS...

Страница 13: ...planing the edge of stock to ensure the edge will be reasonably square A relief in the ver cal wall of the guide reduces fric on See the guide sec on for a picture of the edge guides THREAD LOCKING IN...

Страница 14: ...generally an unwanted undercut in the stock It occurs in the first and last few inches of the stock length It causes a di erent height di mension than what was selected for the stock Causes The stock...

Страница 15: ...lers to see if they have a glossier than normal build up Clean the gloss or pitch build up o the rollers Make sure adequate spring pressure is being ap plied to the rollers Check the base or bed for r...

Страница 16: ...he roller Reset the roller in a vise and use a small pipe wrench to remove it from the roller REASSEMBLY The rollers are constructed with a shallow hole in one end and a deeper hole in the other The P...

Страница 17: ...a small amount of slack in it and the long out feed chain should have plenty of slack This is the correct se ng To obtain the correct se ng in most cases you would push the unit toward the in feed end...

Страница 18: ...olt holding the chain guard to the machine head As you pull the unit free pull off the in feed chain sprocket you loosened To remove the motor from the motor mount and chain guard remove the two motor...

Страница 19: ...ARBOR REMOVAL VIEW...

Страница 20: ...Stand exploded diagram...

Страница 21: ...age due to modifica ons misuse improper maintenance normal wear wood jams or using a knife motor with a horsepower ra ng over 2HP WHO IS COVERED The warranty covers the ini al purchaser only LIMITATIO...

Страница 22: ...Notes Maintenance Records...

Страница 23: ...ine replacement parts For parts please call customer service or log onto our website Printed in the USA Williams Hussey 04 2021 Molder update 4 21 2021 Update model numbers 5 3 21 update9 30 21 added...

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