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GUIDES

 

 

Guiding your stock

 

Your

 

machine

 

comes

 

with

 

the

 

GS

2

 

guide

 

system,

 

which

 

includes

 

a

 

fl

ex

 

guide

 

and

 

a

 

solid

 

guide

 

to

 

guide,

 

your

 

stock.

 

To set these 

guides

,

 

fi

rst

 

a ach

 

your

 

knives

 

to

 

the

 

knife

 

arbor

 

in

 

the

 

posi on

 

you

 

have

 

chosen,

 

o en

 

a

 

place

 

where

 

you

 

can

 

get

 

the

 

most

 

out

 

of

 

your

 

roller

 

surfaces.

 

Panel

 

knives

 

would

 

go

 

to

 

the

 

far

 

right.

 

Smaller

 

knives

 

to

 

the

 

post

 

side

 

half

 

of

 

the

 

moun ng

 

area

 

and

 

larger

 

knives

 

to

 

the

 

central

 

posi ons.

  

 

Roll

 

one

 

knife

 

down

 

poin ng

 

to

 

the

 

machine

 

bed

 

and

 

place

 

a

 

sample

 

piece

 

of

 

stock

 

you

 

are

 

going

 

to

 

mold

 

on

 

the

 

bed.

 

Align the 

stock

 

to

 

the

 

knife

 

pro

fi

le

 

and

 

carefully

 

lower

 

the

 

machine

 

head

 

un l

 

the

 

roller

 

puts

 

pressure

 

on

 

your

 

stock

 

to

 

hold

 

it

 

securely.

  

 

A ach your 

fl

ex guide

 

to

 

the

 

side

 

of

 

the

 

pro

fi

le

 

that

 

will

 

cut

 

the

 

least

 

deep

 

into

 

your

 

stock.

 

This

 

will

 

give

 

the

 

longest

 

possible

 

life

 

to

 

your

 

fl

ex

 

guide.

 

The

 

beveled

 

por on

 

of

 

the

 

guide

 

should

 

be

 

facing

 

the

 

stock.

 

Put

 

about

 

a

 

1/32”

 

amount

 

of

 

pressure

 

on

 

the

 

fl

ex

 

part

 

of

 

the

 

guide.

 

This

 

will

 

keep

 

you

 

stock

 

from

 

wandering

 

within

 

the

 

glide

 

path.

 

Pull

 

the

 

handles

 

up

 

and

 

away

 

from

 

the

 

stock

 

path.

 

 

A ach your solid guide 

on

 

the

 

other

 

side

 

of

 

the

 

stock.

 

Push

 

it

 

up

 

fi

rmly

 

against

 

the

 

stock

 

and

 

ghten

 

the

 

handles

 

angling

 

them

 

away

 

from

 

the

 

stock

 

path.

  

Remove your set up piece of stock 

by

 

raising

 

the

 

machine

 

head,

 

and

 

pulling

 

the

 

stock

 

out

 

from

 

the

 

bed.

  

 

Your knives will usually cut into one or both guides.

 

This

 

is

 

normal

 

and

 

expected.

 

The

 

guides

 

are

 

e

ec ve

 

and

 

last

 

a

 

long

 

me

 

a er

 

being

 

cut

 

into

 

many

 

mes.

  

 

As

 

you

 

become

 

more

 

familiar

 

with

 

the

 

machine

 

and

 

its

 

use,

 

you

 

will

 

want

 

to

 

make

 

wooden

 

guides to suit speci

fi

c jobs.

 

Always

 

make

 

a

 

com

plete

 

sample

 

(top

 

and

 

bo om)

 

of

 

crowns

 

and

 

keep

 

sample

 

to

 

set

 

up

 

on.

 

 

Make

 

your

 

bo om

 

cut

 

fi

rst

 

when

 

milling

 

bed and crown moldings

.

 

You

 

may

 

want

 

to

 

add

 

a

 

key

 

cut

 

as

 

a

 

guiding

 

mechanism

 

for

 

your

 

top

 

pro

fi

le.

  

 

When planing the edge of stock

,

 

a

 

high,

 

square,

 

relieved

 

guide

 

is

 

needed

 

in

 

order

 

to

 

have

 

the

 

edge

 

reasonably

 

square

 

and

 

to

 

pro

vide

 

stability.

 

The

 

center

 

reliefs

 

are

 

to

 

reduce

 

fric on.

 

 

Some

 

pro

fi

les

 

are

 

too

 

deep

 

to

 

make

 

on

 

the

 

W&H.

 

In

 

some

 

cases

 

you

 

can

 

rotate

 

the

 

pro

fi

le

 

into

 

a

 

fl

a er

 

posi on

 

to

 

e

ec vely

 

re

duce

 

the

 

depth

 

of

 

cut.

 

A

 

“V block”

 

guide

 

would

 

be

 

made

 

to

 

guide

 

your

 

stock.

 

The

 

pro

fi

le

 

knives

 

would

 

have

 

to

 

be

 

custom

 

made

 

to

 

use

 

in

 

this

 

V

 

block

 

posi on.

 

 

When

 

making

 

tongue

 

and

 

groove

 

stock,

 

a

 

serious

 

and

 

detailed

 

approach

 

is

 

needed

 

in

 

order

 

to

 

achieve

 

a

 

uniform

 

fi

t.

 

Carefully

 

pre

inspect

 

your

 

stock

 

for

 

cupping

 

and

 

warping.

 

You

 

need

 

to

 

plane

 

all

 

your

 

stock

 

to

 

one

 

uniform

 

size.

 

 

The

 

guide

 

thickness

 

should

 

be

 

3/8”

 

thinner

 

than

 

your

 

stock

 

or

 

your

 

roller

 

will

 

scu

ff 

on

 

the

 

guides

 

when

 

the

 

stock

 

has

 

le

 

the

 

ma

chine

 

and

 

the

 

rollers

 

are

 

in

 

their

 

rest

 

posi ons.

 

When

 

running

 

thin

 

stock,

 

you

 

will

 

need

 

to

 

fasten

 

a

 

sub

plate

 

between

 

the

 

guides

 

to

 

maintain

 

a

 

thick

 

enough

 

guide

 

to

 

control

 

your

 

stock.

  

Содержание 20210492060001

Страница 1: ...entative maintenance and other pertinent data to assist you in assuring long life and dependable service from your machine Molder Model 206 208 230 1 v2 0 206 208 230 3 v2 0 For Serial numbers 2021049...

Страница 2: ...ect and cau on Following stated and inherent safety precau ons will considerably lessen the possibility of personal injury If normal safety measures are not taken or are overlooked the possibility of...

Страница 3: ...ock The 0 on your scale is set to the top of your GS 2 guide system sub plate This means you would set the machine head reference to the scale at in order to take a full profile pass on a piece of sto...

Страница 4: ...side covers Cut the zip tie around the motor Remove the motor shipping boards Remove the lag bolts holding the machine to the pallet Lift the machine off of the pallet Re install the sides Before elev...

Страница 5: ...lure to do so will damage the control panel If you facility does not have a wild leg connect as per diagram If your machine is rota ng the incorrect way switch only the black and red wires green is gr...

Страница 6: ...ll start and stop the cu er head Speed Dial will control the speed of the feed rollers 0 is stop 10 is fastest E Stop Start Stop Speed Dial Magne c Starter assembly Double pole fuse holder and Line fu...

Страница 7: ...under the out feed roller before engaging a higher feed rate This reduces the inci dence of a large chip out a cha er mark or snipe on the first few inches of your stock You have the same advantages e...

Страница 8: ...um edge loss return your knives to the factory for re sharpening Have your knives re sharpened when you first no ce some dullness This gives op mal performance and maximum life span out of the knives...

Страница 9: ...e bolts in the direc on of the tube side of the machine for an exact profile match up Hold secure while ghtening bolts Set the head height to within 3 16 of your stock height This will give you proper...

Страница 10: ...g the stock out from the bed Your knives will usually cut into one or both guides This is normal and expected The guides are e ec ve and last a long me a er being cut into many mes As you become more...

Страница 11: ...the angle needed to cut the wood sec ons in order to stay within the selected radius Lay out the wood sec ons by marking the angles while being careful to select cuts for grain structure and color Cu...

Страница 12: ...ht Rotate the blade arbor by hand to insure nothing is interfering with its rota onal path Mould the panel cross grain ends first Stand somewhere between the open side and in feed side RAISED PANEL IS...

Страница 13: ...planing the edge of stock to ensure the edge will be reasonably square A relief in the ver cal wall of the guide reduces fric on See the guide sec on for a picture of the edge guides THREAD LOCKING IN...

Страница 14: ...generally an unwanted undercut in the stock It occurs in the first and last few inches of the stock length It causes a di erent height di mension than what was selected for the stock Causes The stock...

Страница 15: ...lers to see if they have a glossier than normal build up Clean the gloss or pitch build up o the rollers Make sure adequate spring pressure is being ap plied to the rollers Check the base or bed for r...

Страница 16: ...he roller Reset the roller in a vise and use a small pipe wrench to remove it from the roller REASSEMBLY The rollers are constructed with a shallow hole in one end and a deeper hole in the other The P...

Страница 17: ...a small amount of slack in it and the long out feed chain should have plenty of slack This is the correct se ng To obtain the correct se ng in most cases you would push the unit toward the in feed end...

Страница 18: ...olt holding the chain guard to the machine head As you pull the unit free pull off the in feed chain sprocket you loosened To remove the motor from the motor mount and chain guard remove the two motor...

Страница 19: ...ARBOR REMOVAL VIEW...

Страница 20: ...Stand exploded diagram...

Страница 21: ...age due to modifica ons misuse improper maintenance normal wear wood jams or using a knife motor with a horsepower ra ng over 2HP WHO IS COVERED The warranty covers the ini al purchaser only LIMITATIO...

Страница 22: ...Notes Maintenance Records...

Страница 23: ...ine replacement parts For parts please call customer service or log onto our website Printed in the USA Williams Hussey 04 2021 Molder update 4 21 2021 Update model numbers 5 3 21 update9 30 21 added...

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