background image

Always

 

check

 

your

 

knife

 

clearance

 

to

 

the

 

guide.

 

Clear

 

away

 

any

 

interfering

 

por on

 

of

 

the

 

guide

 

by

 

gently

 

lowering

 

your

 

knife

 

down

 

into

 

the

 

guides

 

to

 

just

 

below

 

your

 

running

 

posi on.

   

 

MOLDING

 

PICTURE

 

FRAMES

 

 

Decide

 

whether

 

the

 

rabbet

 

or

 

pro

fi

le

 

cut

 

should

 

be

 

done

 

fi

rst.

 

If

 

you

 

are

 

going

 

to

 

make

 

the

 

rabbet

 

on

 

the

 

W&H

 

Molder,

 

do

 

the

 

rab

bet

 

fi

rst.

 

In

 

order

 

to

 

u lize

 

the

 

W&H

 

Molder

 

for

 

rabbets,

 

a

 

rabbet

 

knife

 

with

 

a

 

depth

 

of

 

cut

 

equivalent

 

to

 

the

 

depth

 

you

 

need

 

should

 

be

 

ordered.

  

If

 

we

 

do

 

not

 

have

 

a

 

standard

 

knife

 

with

 

the

 

depth

 

you

 

seek,

 

we

 

can

 

make

 

a

 

special

 

knife

 

to

 

suit

 

your

 

needs.

  

 

ROUND

 

TOP

 

CASINGS

 

CONSTANT

 

RADIUS

 

SIZE

 

ARCS

 

 

We

 

manufacture

 

knives

 

with

 

the

 

pro

fi

le

 

cu ng

 

the

 

deepest

 

por on

 

of

 

the

 

cut

 

on

 

the

 

open

 

side

 

of

 

the

 

ma

chine.

 

No fy

 

us

 

when

 

you

 

order

 

a

 

knife

 

if

 

you

 

want

 

the

 

deep

 

side

 

of

 

the

 

cut

 

on

 

the

 

ver cal

 

tube

 

side

 

of

 

the

 

machine.

 

 

The

 

set

 

up

 

and

 

opera on

 

of

 

the

 

W&H

 

machine

 

for

 

a

 

round

 

top

 

molding

 

job

 

is

 

very

 

similar

 

to

 

the

 

straight

 

molding

 

set

 

up.

 

One

 

main

 

di

erence

 

is

 

the

 

molding

 

stock

 

will

 

ride

 

piggybacked

 

on

 

a

 

template

 

to

 

enable

 

the

 

knife

 

to

 

clear

 

the

 

jig

 

guiding

 

hardware.

 

Our

 

EJ92

 

Ellip cal

 

Jig

 

is

 

not

 

needed

 

for

 

a

 

fi

xed,

 

constant

 

radius.

  

 

Stock

 

prepara on

 

can

 

be

 

done

 

in

 

many

 

ways.

 

The

 

following

 

is

 

one

 

example.

 

 

First

 

determine

 

the

 

angle

 

needed

 

to

 

cut

 

the

 

wood

 

sec ons

 

in

 

order

 

to

 

stay

 

within

 

the

 

selected

 

radius.

 

Lay

 

out

 

the

 

wood

 

sec ons

 

by

 

marking

 

the

 

angles

 

while

 

being

 

careful

 

to

 

select

 

cuts

 

for

 

grain

 

structure

 

and

 

color.

 

Cut

 

the

 

sec ons

 

and

 

biscuit

 

join

 

them

 

together

 

with

 

glue.

 

 

We

 

made

 

a

 

fi

xture

 

to

 

band

 

saw

 

the

 

inside

 

and

 

outside

 

radii

 

consis ng

 

of

 

a

 

pivot

 

bar

 

and

 

bracket.

 

We

 

mounted

 

the

 

pivot

 

bar

 

to

 

the

 

stock

 

on

 

the

 

scrap

 

por on

 

of

 

the

 

inside

 

radius.

 

The

 

pivot

 

bar

 

is

 

drilled

 

with

 

numerous

 

holes

 

to

 

accommodate

 

any

 

radius

 

sizes.

 

You

 

may

 

also

 

want

 

to

 

design

 

a

 

fi

ne

 

adjuster

 

to

 

allow

 

you

 

to

 

make

 

any

 

radius

 

in

 

between

 

your

 

adjus ng

 

holes.

 

Make

 

sure

 

the

 

outside

 

radius

 

is

 

cut

 

fi

rst.

  

 

The

 

guides

 

should

 

be

 

20”

 

long,

 

which

 

is

 

the

 

length

 

of

 

the

 

GS2

 

guide

 

system,

 

or

 

14”

 

long

 

if

 

you

 

are

 

just

 

using

 

the

 

bed

 

of

 

the

 

machine.

 

The

 

guides

 

may

 

be

 

made

 

using

 

the

 

band

 

saw

 

set

 

up.

 

We

 

make

 

one

 

guide

 

for

 

the

 

in

side

 

radius

 

and

 

one

 

for

 

the

 

outside

 

radius.

 

We

 

use

 

MDF

 

board.

  

 

 

ROUND

 

TOP

 

SETUP

 

1.

 

Make

 

sure

 

power

 

supply

 

is

 

disconnected

 

2.

 

Raise

 

the

 

machine

 

head

 

and

 

set

 

the

 

stock

 

on

 

the

 

bed.

 

3.

 

Align

 

the

 

stock

 

with

 

molding

 

pro

fi

le.

 

4.

 

Lower

 

the

 

head

 

to

 

pinch

 

the

 

stock.

 

5.

 

Set

 

the

 

guides

 

and

 

clamp

 

them

 

in

 

place.

 

Raise

 

the

 

machine

 

head,

 

remove

 

the

 

stock,

 

and

 

reset

 

the

 

head

 

to

 

within

 

3/16”

 

of

 

stock

 

size.

 

Check

 

to

 

see

 

that

 

the

 

rota ng

 

knife

 

will

 

not

 

hit

 

anything

 

you

 

don’t

 

want

 

it

 

to

 

on

 

start

 

up.

 

 

NEVER

 

a empt

 

closed

 

loop

 

molding.

 

It

 

is

 

an

 

unsafe

 

procedure;

 

you

 

will

 

not

 

have

 

enough

 

roller

 

pressure

 

ini ally.

 

Содержание 20210492060001

Страница 1: ...entative maintenance and other pertinent data to assist you in assuring long life and dependable service from your machine Molder Model 206 208 230 1 v2 0 206 208 230 3 v2 0 For Serial numbers 2021049...

Страница 2: ...ect and cau on Following stated and inherent safety precau ons will considerably lessen the possibility of personal injury If normal safety measures are not taken or are overlooked the possibility of...

Страница 3: ...ock The 0 on your scale is set to the top of your GS 2 guide system sub plate This means you would set the machine head reference to the scale at in order to take a full profile pass on a piece of sto...

Страница 4: ...side covers Cut the zip tie around the motor Remove the motor shipping boards Remove the lag bolts holding the machine to the pallet Lift the machine off of the pallet Re install the sides Before elev...

Страница 5: ...lure to do so will damage the control panel If you facility does not have a wild leg connect as per diagram If your machine is rota ng the incorrect way switch only the black and red wires green is gr...

Страница 6: ...ll start and stop the cu er head Speed Dial will control the speed of the feed rollers 0 is stop 10 is fastest E Stop Start Stop Speed Dial Magne c Starter assembly Double pole fuse holder and Line fu...

Страница 7: ...under the out feed roller before engaging a higher feed rate This reduces the inci dence of a large chip out a cha er mark or snipe on the first few inches of your stock You have the same advantages e...

Страница 8: ...um edge loss return your knives to the factory for re sharpening Have your knives re sharpened when you first no ce some dullness This gives op mal performance and maximum life span out of the knives...

Страница 9: ...e bolts in the direc on of the tube side of the machine for an exact profile match up Hold secure while ghtening bolts Set the head height to within 3 16 of your stock height This will give you proper...

Страница 10: ...g the stock out from the bed Your knives will usually cut into one or both guides This is normal and expected The guides are e ec ve and last a long me a er being cut into many mes As you become more...

Страница 11: ...the angle needed to cut the wood sec ons in order to stay within the selected radius Lay out the wood sec ons by marking the angles while being careful to select cuts for grain structure and color Cu...

Страница 12: ...ht Rotate the blade arbor by hand to insure nothing is interfering with its rota onal path Mould the panel cross grain ends first Stand somewhere between the open side and in feed side RAISED PANEL IS...

Страница 13: ...planing the edge of stock to ensure the edge will be reasonably square A relief in the ver cal wall of the guide reduces fric on See the guide sec on for a picture of the edge guides THREAD LOCKING IN...

Страница 14: ...generally an unwanted undercut in the stock It occurs in the first and last few inches of the stock length It causes a di erent height di mension than what was selected for the stock Causes The stock...

Страница 15: ...lers to see if they have a glossier than normal build up Clean the gloss or pitch build up o the rollers Make sure adequate spring pressure is being ap plied to the rollers Check the base or bed for r...

Страница 16: ...he roller Reset the roller in a vise and use a small pipe wrench to remove it from the roller REASSEMBLY The rollers are constructed with a shallow hole in one end and a deeper hole in the other The P...

Страница 17: ...a small amount of slack in it and the long out feed chain should have plenty of slack This is the correct se ng To obtain the correct se ng in most cases you would push the unit toward the in feed end...

Страница 18: ...olt holding the chain guard to the machine head As you pull the unit free pull off the in feed chain sprocket you loosened To remove the motor from the motor mount and chain guard remove the two motor...

Страница 19: ...ARBOR REMOVAL VIEW...

Страница 20: ...Stand exploded diagram...

Страница 21: ...age due to modifica ons misuse improper maintenance normal wear wood jams or using a knife motor with a horsepower ra ng over 2HP WHO IS COVERED The warranty covers the ini al purchaser only LIMITATIO...

Страница 22: ...Notes Maintenance Records...

Страница 23: ...ine replacement parts For parts please call customer service or log onto our website Printed in the USA Williams Hussey 04 2021 Molder update 4 21 2021 Update model numbers 5 3 21 update9 30 21 added...

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