Waeco ADLER /BARBOUR SERIES Скачать руководство пользователя страница 4

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WAECO USA, Inc. 

Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com         

Contents, specifications and availability are subject to change without notice.

UNPACKING THE EQUIPMENT

When unpacking the unit, carefully check for shipping 
damage and identify all listed items to ensure that all 
components have been received and that no in-transit 
damage has occurred. File claims for loss or damage directly with
the carrier. If the system was purchased through a 
dealer, please contact the dealer directly.

All ADLER/BARBOUR refrigeration systems include the following:

• Condensing unit

• Evaporator assembly (

either aluminum with integral tube set

or PowerPlate with separate tube set)

• Ice cube trays, vertical or horizontal to suit: 2 for small

evaporators, 3 for large evaporators (trays are not 
included with PowerPlate systems)

• Separator to retain ice cube trays (vertical style only)

• Thermostatic control (

either digital with wire harness or

analog (knob type) with wire harness)

• Installation / small parts package

• Template for evaporator mounting hole locations (except

PowerPlate systems)

• Soft-sealing 

removable mastic putty (“Mortite”) for tubing exit

hole through box (never use the durable marine type)

TOOLS AND EQUIPMENT

NEEDED FOR INSTALLATION

• Electric drill with assorted small bits including 9/64”

• Stubby Phillips screwdriver

• Hole saw 1-1/2” diameter

• Wrench, open end type, 5/8”

• Wrench, open end type, 13/16”

• Wrench, open end type for powerplate, 3/4”

• Electrical wire, 2 conductor, marine type tinned flexible copper

stranded (see Wire Size Table in this manual)

*Alternatively, two (2) adjustable wrenches, 10” size

PLANNING THE 

CONDENSING UNIT INSTALLATION

Please keep the following points in mind when planning the
installation.

GENERAL

• The connecting refrigerant tube set between the condensing

unit and the freezer is 15’ long (12.5’ for PowerPlate). Plan
the location of the two units accordingly.

• The route of the refrigerant tube set through the boat from

the condensing unit to the icebox must be determined before
starting any work. The tube set must be kept clear of any
bilge water and protected from the chafe and damage.

• Ventilation openings or ventilation duct options will be

required if the compressor unit is located in a small, confined
compartment. 

Re-circulating the same is unacceptable.

• Engine room location for the air condensing unit is okay if the

continuous environment is not over 100°F, but performance
will be much improved is a Duct Kit or Power Duct Kit is
installed to provide inlet air at under 90°F. 

A cooler 

location = less running time = lower amperage draw.

• Accessibility is an important consideration.

• All components must be protected from bilge water, s

pray or possible physical damage.

VENTILATION REQUIREMENTS

The ColdMachine is a device that moves heat from one place to
another. It does not “create cold.” The heat removed from your
icebox by way of the evaporator is transferred to the air around
the condensing unit. If you locate the condensing unit in a small,
hot or confined enclosure, it will suffocate. Its built-in fan will
have to re-circulate hotter air.  It will run continuously, draw
excess amps and not cool efficiently. It will never shut off and its
performance will be unacceptable.

Let the unit breathe! 

Position the condensing unit so that its fan

can intake air from one space and discharge it to another. 

Do not

re-circulate the same air unless the compartment in which you
mount the unit is 100 cubic feet or larger in volume,
unobstructed, and mostly below the waterline.

Содержание ADLER /BARBOUR SERIES

Страница 1: ...e subject to change without notice Tel 860 664 4911 Fax 860 664 4912 www waecousa com WAECO USA Inc 1 WAECO USA Clinton CT www waecousa com Installation Operating Manual For ADLER BARBOUR SERIES ColdM...

Страница 2: ...Considerations 16 Water Cooled Optional Package Installation 17 Battery Recommendations 18 Wiring the System 18 Voltage Drops 19 Making the Power Connections 19 Wire Size and Wire Size Table 19 Wiring...

Страница 3: ...efficiency with minimal power consumption TERMINOLOGY Below are terms and definitions that will be used throughout this manual CONDENSING UNIT The stainless steel base plate mounted compressor electr...

Страница 4: ...ollowing points in mind when planning the installation GENERAL The connecting refrigerant tube set between the condensing unit and the freezer is 15 long 12 5 for PowerPlate Plan the location of the t...

Страница 5: ...ible location in the largest compartment available However many other locations are acceptable provided the appropriate ventilation duct kit is installed see below ENGINE COMPARTMENT DUCT KIT OR POWER...

Страница 6: ...TE The bracket may seem too light and flexible before it is mounted Once bolted securely to the bulkhead then use supplied bolts to secure the condensing unit base it becomes stabilized and very rigid...

Страница 7: ...You may need to install a manual damper over the hole to better control individual compartment temperatures This can be a simple disc with a single pivot screw As an alternative you can use the Adler...

Страница 8: ...up to 6 cubic feet with box insulation 4 or better 8 cubic feet with insulation of 6 or better REFRIGERATOR The standard small vertical or small horizontal evaporator is used for refrigerators up to...

Страница 9: ...keeps the tubing feeding smoothly without damaging it Be careful not to kink flatten or strain joints Make sure the plastic caps are in place over the refrigerant couplings Keep dirt out of the coupl...

Страница 10: ...he excess tubing and the thermostat wiring harness in an 18 to 24 diameter coil and secure preferably in a horizontal orientation Support the refrigerant tube set and the wire harness using clamps and...

Страница 11: ...away view of the male and female coupling halves being joined at 20 50 and 100 connection NOTE the way the cutter blades pierce the diaphragms and fold them back out of the flow path Also note the dif...

Страница 12: ...CW Clockwise the female until the coupling halves bottom out and strong resistance is felt THIS WILL REQUIRE ABOUT 6 FULL TURNS Work rapidly to minimize any possible escape of refrigerant past the tem...

Страница 13: ...hrough the thermostat flange holes INSTALLATION PROCEDURE see drawing below 1 Carefully unroll just enough capillary tubing to reach the metal and plastic clamp plates on the side of the freezer unit...

Страница 14: ...rovided MOUNTING THE TEMPERATURE SENSING BULB 1 Run the sensing bulb and wire into the refrigerated box to be controlled Mount the sensing bulb on a box side wall midway between top and bottom using t...

Страница 15: ...d now Do not allow any dirt sawdust foam insulation dust etc to get into couplings ends as this will seriously damage the system These couplings are different from the couplings that join the tube set...

Страница 16: ...he switch panel provided with this option note that the built in fan and the Powerduct fan if fitted continues to run This ensures a flow of air over the compressor to keep it relatively cool and is n...

Страница 17: ...d that the seacock is at least 2 below the waterline 5 Inlet thruhull must have a scoop facing forward on the outside of the hull to prevent back siphoning At high sailing speeds the flow direction ma...

Страница 18: ...a battery constructed to provide small to moderate currents for long periods of time as opposed to short bursts of high current to start engines While deep cycle batteries start engines quite satisfa...

Страница 19: ...breaker to prevent voltage drops in the supply circuit to the ColdMachine Also do not install voltage dropping devices such as indicator lights volt and amp meters etc in the 12 volt DC wiring circui...

Страница 20: ...20 WAECO USA Inc Tel 860 664 4911 Fax 860 664 4912 www waecousa com Contents specifications and availability are subject to change without notice...

Страница 21: ...Contents specifications and availability are subject to change without notice Tel 860 664 4911 Fax 860 664 4912 www waecousa com WAECO USA Inc 21...

Страница 22: ...22 WAECO USA Inc Tel 860 664 4911 Fax 860 664 4912 www waecousa com Contents specifications and availability are subject to change without notice...

Страница 23: ...Contents specifications and availability are subject to change without notice Tel 860 664 4911 Fax 860 664 4912 www waecousa com WAECO USA Inc 23...

Страница 24: ...thick frost formation is an indication of moist outside air entering through a poorly sealed lid doors or liner joints These conditions must be eliminated for proper performance The best way to defro...

Страница 25: ...at Do not set a positive differential Do not set a differential of 0 zero HIGH LOW SET POINT LIMITS HI LO Allow you to limit the range at which temperature set points can be programmed This is factory...

Страница 26: ...E FLASHING LED ON THE CONDENSING UNIT If the electronic module senses a malfunction it will auto matically switch into its protective mode and will make repeated start attempts at about 1 minute inter...

Страница 27: ...ressures Shut off power wait 15 minutes not yet equalized restore power Faulty electronic module Replace electronic module 3 Faulty compressor Call factory 5 Excessively hot electronic module Improve...

Страница 28: ...ing sleeve Partial clog in refrigerant circuit Call WAECO USA 860 664 4911 only part of the evaporator is frosting 3 Box insulation is inadequate or Re insulate Contact local dealer box too large for...

Страница 29: ...rtition between well insulated evaporator and perishable food section Thermostat sensing bulb not See manual correct mounted correctly Water pump runs no water flow Air in pump cannot self purge Check...

Страница 30: ...fins are soft and thin for maximum efficiency PROCEDURE FOR REMOVING EVAPORATOR AND TUBE SET 1 Turn the thermostatic control to OFF 2 Disconnect the 12V DC power supply to the compressor unit Carefull...

Страница 31: ...also have other rights which vary from State to State THERE ARE NO OTHER WARRANTIES OF MERCHANTABILITY FITNESS FOR PURPOSE OR ANY OTHER KIND ANY EXPRESSED OR IMPLIED ARE HEREBY DISCLAIMED AND EXCLUDED...

Страница 32: ...WAECO USA Inc P O Box 497 8 Heritage Park Road Clinton CT 06413 Tel 860 664 4911 Fax 860 664 4912 www waecousa com...

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