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WAECO USA, Inc. 

Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com         

Contents, specifications and availability are subject to change without notice.

PROCEDURE FOR 
REMOVING COMPRESSOR UNIT

1. Turn off DC power supply breaker for unit.
2. Disconnect the mating plugs of the thermostat control wire

harness approximately one foot from compressor unit.

3. Remove both DC power supply wires from the upper (-) and

(+) screws of the terminal strip module.

4. Shut inlet seacock (if water cool option is installed). Remove

the 2 hoses from the condensing unit.

5. Disconnect the mating plugs of the digital or analog

thermostat located on the condensing unit.

6. The refrigerant in this system must first be extracted by a

qualified technician using approved recovery equipment
before the couplings can be loosened or disconnected.

7. Disconnect both refrigerant couplings. Use two open-end

wrenches: 13/16” hex or 10” adjustable to 

turn the female

coupling.

5/8” hex or 10” adjustable to

hold the male

coupling.

8. Turn only the female coupling. Do not turn the male coupling.

If you twist the coupling from its soldered tubing connection,
you will have a refrigerant leak. This is why you must use
two wrenches.

9. Remove the compressor unit from the boat. Handle carefully.

Do not pick it up by the tubing or electronic module. Be
careful not to cut your fingers on the cooling fins and do not
bend them (The fins are soft and thin for maximum
efficiency).

PROCEDURE FOR 
REMOVING EVAPORATOR AND TUBE SET

1. Turn the thermostatic control to OFF.
2. Disconnect the 12V DC power supply to the compressor unit.

Carefully remove the sensing tube of the thermostatic control
from its clamp on the side of the freezer by loosening two
screws and sliding out the “U” bend section of the tube.

3.  Disconnect both pairs of refrigerant couplings at the

compressor unit (see item 4 of the “Procedure for Removing
Compressor Unit.”)

4. Remove the soft mastic caulking material from the exit hole

into the icebox where the tubing and wire harness pass
through.

5. Using a “stubby” screwdriver, unscrew the four mounting

screws (save these) and carefully withdraw the entire
freezer and its 15 foot tube set from the icebox.

6. Be careful not to kink or flatten the tubing. Screw the plastic

sealing caps into the coupling to keep them clean.

7. Carefully roll up the entire coil by rolling it around a

cylindrical object of about 18” diameter.

PROCEDURE FOR 
REMOVING POWERPLATE AND TUBESET

1. Defrost the PowerPlate and thoroughly dry the small

couplings.

2. DIsconnect the 12V DC power supply to the condensing unit.
3. Disconnect the couplings at the PowerPlate, using correct

wrenches and taking care not to turn the soldered-in bases.

4. Install the plastic caps to protect the coupling.
5. Remove the PowerPlate by extracting the mounting screws

and plastic standoffs.

6. Remove the tubeset, first removing the soft self-sealing

mastic at the box exit.

7. Coil the tubeset carefully around a 12” diameter cylindrical

object.

Содержание ADLER /BARBOUR SERIES

Страница 1: ...e subject to change without notice Tel 860 664 4911 Fax 860 664 4912 www waecousa com WAECO USA Inc 1 WAECO USA Clinton CT www waecousa com Installation Operating Manual For ADLER BARBOUR SERIES ColdM...

Страница 2: ...Considerations 16 Water Cooled Optional Package Installation 17 Battery Recommendations 18 Wiring the System 18 Voltage Drops 19 Making the Power Connections 19 Wire Size and Wire Size Table 19 Wiring...

Страница 3: ...efficiency with minimal power consumption TERMINOLOGY Below are terms and definitions that will be used throughout this manual CONDENSING UNIT The stainless steel base plate mounted compressor electr...

Страница 4: ...ollowing points in mind when planning the installation GENERAL The connecting refrigerant tube set between the condensing unit and the freezer is 15 long 12 5 for PowerPlate Plan the location of the t...

Страница 5: ...ible location in the largest compartment available However many other locations are acceptable provided the appropriate ventilation duct kit is installed see below ENGINE COMPARTMENT DUCT KIT OR POWER...

Страница 6: ...TE The bracket may seem too light and flexible before it is mounted Once bolted securely to the bulkhead then use supplied bolts to secure the condensing unit base it becomes stabilized and very rigid...

Страница 7: ...You may need to install a manual damper over the hole to better control individual compartment temperatures This can be a simple disc with a single pivot screw As an alternative you can use the Adler...

Страница 8: ...up to 6 cubic feet with box insulation 4 or better 8 cubic feet with insulation of 6 or better REFRIGERATOR The standard small vertical or small horizontal evaporator is used for refrigerators up to...

Страница 9: ...keeps the tubing feeding smoothly without damaging it Be careful not to kink flatten or strain joints Make sure the plastic caps are in place over the refrigerant couplings Keep dirt out of the coupl...

Страница 10: ...he excess tubing and the thermostat wiring harness in an 18 to 24 diameter coil and secure preferably in a horizontal orientation Support the refrigerant tube set and the wire harness using clamps and...

Страница 11: ...away view of the male and female coupling halves being joined at 20 50 and 100 connection NOTE the way the cutter blades pierce the diaphragms and fold them back out of the flow path Also note the dif...

Страница 12: ...CW Clockwise the female until the coupling halves bottom out and strong resistance is felt THIS WILL REQUIRE ABOUT 6 FULL TURNS Work rapidly to minimize any possible escape of refrigerant past the tem...

Страница 13: ...hrough the thermostat flange holes INSTALLATION PROCEDURE see drawing below 1 Carefully unroll just enough capillary tubing to reach the metal and plastic clamp plates on the side of the freezer unit...

Страница 14: ...rovided MOUNTING THE TEMPERATURE SENSING BULB 1 Run the sensing bulb and wire into the refrigerated box to be controlled Mount the sensing bulb on a box side wall midway between top and bottom using t...

Страница 15: ...d now Do not allow any dirt sawdust foam insulation dust etc to get into couplings ends as this will seriously damage the system These couplings are different from the couplings that join the tube set...

Страница 16: ...he switch panel provided with this option note that the built in fan and the Powerduct fan if fitted continues to run This ensures a flow of air over the compressor to keep it relatively cool and is n...

Страница 17: ...d that the seacock is at least 2 below the waterline 5 Inlet thruhull must have a scoop facing forward on the outside of the hull to prevent back siphoning At high sailing speeds the flow direction ma...

Страница 18: ...a battery constructed to provide small to moderate currents for long periods of time as opposed to short bursts of high current to start engines While deep cycle batteries start engines quite satisfa...

Страница 19: ...breaker to prevent voltage drops in the supply circuit to the ColdMachine Also do not install voltage dropping devices such as indicator lights volt and amp meters etc in the 12 volt DC wiring circui...

Страница 20: ...20 WAECO USA Inc Tel 860 664 4911 Fax 860 664 4912 www waecousa com Contents specifications and availability are subject to change without notice...

Страница 21: ...Contents specifications and availability are subject to change without notice Tel 860 664 4911 Fax 860 664 4912 www waecousa com WAECO USA Inc 21...

Страница 22: ...22 WAECO USA Inc Tel 860 664 4911 Fax 860 664 4912 www waecousa com Contents specifications and availability are subject to change without notice...

Страница 23: ...Contents specifications and availability are subject to change without notice Tel 860 664 4911 Fax 860 664 4912 www waecousa com WAECO USA Inc 23...

Страница 24: ...thick frost formation is an indication of moist outside air entering through a poorly sealed lid doors or liner joints These conditions must be eliminated for proper performance The best way to defro...

Страница 25: ...at Do not set a positive differential Do not set a differential of 0 zero HIGH LOW SET POINT LIMITS HI LO Allow you to limit the range at which temperature set points can be programmed This is factory...

Страница 26: ...E FLASHING LED ON THE CONDENSING UNIT If the electronic module senses a malfunction it will auto matically switch into its protective mode and will make repeated start attempts at about 1 minute inter...

Страница 27: ...ressures Shut off power wait 15 minutes not yet equalized restore power Faulty electronic module Replace electronic module 3 Faulty compressor Call factory 5 Excessively hot electronic module Improve...

Страница 28: ...ing sleeve Partial clog in refrigerant circuit Call WAECO USA 860 664 4911 only part of the evaporator is frosting 3 Box insulation is inadequate or Re insulate Contact local dealer box too large for...

Страница 29: ...rtition between well insulated evaporator and perishable food section Thermostat sensing bulb not See manual correct mounted correctly Water pump runs no water flow Air in pump cannot self purge Check...

Страница 30: ...fins are soft and thin for maximum efficiency PROCEDURE FOR REMOVING EVAPORATOR AND TUBE SET 1 Turn the thermostatic control to OFF 2 Disconnect the 12V DC power supply to the compressor unit Carefull...

Страница 31: ...also have other rights which vary from State to State THERE ARE NO OTHER WARRANTIES OF MERCHANTABILITY FITNESS FOR PURPOSE OR ANY OTHER KIND ANY EXPRESSED OR IMPLIED ARE HEREBY DISCLAIMED AND EXCLUDED...

Страница 32: ...WAECO USA Inc P O Box 497 8 Heritage Park Road Clinton CT 06413 Tel 860 664 4911 Fax 860 664 4912 www waecousa com...

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