P118F Service Manual
HOW YOUR TUBE-ICE
®
MACHINE WORKS
1/6/2009
2
Air-cooled machines have a solenoid valve (53), sometimes referred to as the “X” valve, in the
compressor discharge line, and a check valve (101) in the liquid return line to the receiver. These
valves prevent the migration of refrigerant when the machine is not operating.
Freeze Period.
The Tube-Ice
®
is frozen inside the stainless steel tubes in the freezer (2) by the
direct application of refrigerant to the shell side (outside) of the tubes. The ice is produced from
constantly recirculating water during the freeze period. As the ice thickness increases, the freezer
suction pressure decreases. At a set pressure, the freezer pressure switch initiates the harvest period.
Harvest Period.
When the freezer pressure switch (56, FPS) contact closes, a control relay (CR) is
energized. The “CR” relay stops the water pump and starts the cutter motor. The “A” (liquid line)
solenoid valve closes, the “D” (thaw gas) solenoid valve opens and the thaw timer (T) is energized.
As the ice releases and drops through the rotating cutter and onto the cutter disc, it is discharged
through the side opening of the water tank. The harvest timer (T) is to be set for the time required to
discharge all the ice plus 30 seconds longer (usually 2 1/2 minutes).
! CAUTION !
Make sure all the ice clears the freezer with at least 30 seconds to spare
before the next freeze period begins. This is to prevent refreezing.
! CAUTION !
1
Control Panel
31
Gage Glass Stop Valve
1PG
Suction Pressure Gauge
32
A/C Condenser Service Connection
2PG
Discharge Pressure Gauge
34
Compressor Suction Service Valve
2
Freezer
35
Compressor Discharge Service Valve
3
Compressor
37
Oil Charging/Drain Valve
4PS
Dual High/Low Pressure Switch
39
Water Tank Drain Valve
5M
Cutter Motor
40
Automatic Water Tank Blowdown
5R
Gear Reducer
41
Condenser Water Regulator (W/C Machines)
6
Water Pump
41A
Condenser Pressure Control (A/C Machines)
6A
Water Pump Check Valve
43
Strainer
7
Water Tank (includes cutter assembly) 44
Receiver
Drain
Valve
8
Water Distributing Chamber
46
Filter Drier
12
Make-Up Water Float Valve
48
Muffler
13 Heat
Exchanger
50 Receiver
Safety
Valve
14
Oil Separator
51
Freezer Safety Valve
15
Condenser
52
Condenser Safety Valve
15R
Receiver
53
Cold Weather Solenoid Valve “X” (A/C Machines)
16
Thawing Chamber
55
Discharge Line Stop Valve For A/C Machines
17
Hand Expansion Valve
56
Freezer/Pressure Switch
18
Thawing Gas Solenoid Valve “D”
58
Liquid Outlet Valve (King Valve)
20
Liquid Feed Solenoid Valve “A”
59
Receiver Purge Valve
22
Float Switch
69
Freezer Pressure Stop Valve
23
Condenser Water Inlet W/C Machines
70
Oil Return Stop Valve
24
Condenser Water Outlet (W/C Machines) 88
Accumulator/Heat
Exchanger
25
Water Tank Drain Connection (1” FPT)
90
Thawing Gas Stop Valve
28
Refrigerant Charging Valve
91
Receiver Liquid Return Stop Valve
30 Receiver
Sight
Glass
94 Compressor Oil Pressure Safety Control
101
Check
Valve
Piping Nomenclature
Содержание TUBE-ICE P-118F
Страница 1: ...P 118F TUBE ICE MACHINE Service Manual 5000 1 6 09 ...
Страница 4: ......
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Страница 14: ...P118F Service Manual INTRODUCTION 1 6 09 1 4 FIGURE 1 1 Assembly Air Cooled Front View ...
Страница 15: ...P118F Service Manual INTRODUCTION 1 6 09 1 5 FIGURE 1 2 Assembly Air Cooled Rear View ...
Страница 16: ...P118F Service Manual INTRODUCTION 1 6 09 1 6 FIGURE 1 3 Assembly Air Cooled Right Side View ...
Страница 17: ...P118F Service Manual INTRODUCTION 1 6 09 1 7 FIGURE 1 4 Assembly Water Cooled Front View ...
Страница 18: ...P118F Service Manual INTRODUCTION 1 6 09 1 8 FIGURE 1 5 Assembly Water Cooled Rear View ...
Страница 19: ...P118F Service Manual INTRODUCTION 1 6 09 1 9 FIGURE 1 6 Assembly Water Cooled Right Side View ...
Страница 20: ...P118F Service Manual INTRODUCTION 1 6 09 1 10 ...
Страница 23: ...P118F Service Manual RECEIPT OF YOUR TUBE ICE MACHINE 1 6 09 2 3 ...
Страница 25: ...P118F Service Manual INSTALLING YOUR TUBE ICE MACHINE 1 6 09 3 2 FIGURE 3 1 Space Diagram Water Cooled Machine ...
Страница 26: ...P118F Service Manual INSTALLING YOUR TUBE ICE MACHINE 1 6 09 3 3 FIGURE 3 2 Space Diagram Air Cooled Machine ...
Страница 37: ......
Страница 38: ...1 6 09 ...
Страница 41: ...P118F Service Manual HOW YOUR TUBE ICE MACHINE WORKS 1 6 2009 3 FIGURE 4 1 Water Cooled Piping Schematic ...
Страница 42: ...P118F Service Manual HOW YOUR TUBE ICE MACHINE WORKS 1 6 2009 4 FIGURE 4 2 Air Cooled Piping Schematic ...
Страница 48: ......
Страница 49: ...1 6 09 ...
Страница 52: ...P118F Service Manual ELECTRICAL CONTROLS 1 6 09 6 3 FIGURE 6 2 Electrical Schematic All Voltages 50 60 Hz ...
Страница 88: ...P118F Service Manual SERVICE OPERATIONS 1 6 09 9 18 FIGURE 9 8 Cutter Water Tank Assembly ...
Страница 89: ...P118F Service Manual SERVICE OPERATIONS 1 6 09 9 19 FIGURE 9 9 Cutter Tank Parts cylinder ice ...
Страница 90: ...P118F Service Manual SERVICE OPERATIONS 1 6 09 9 20 FIGURE 9 10 Cutter Drive Parts ...
Страница 91: ...P118F Service Manual SERVICE OPERATIONS 1 6 09 9 21 FIGURE 9 11 Cutter Tank Parts crushed ice option ...
Страница 102: ...P118F Service Manual TABLES CHARTS 1 6 09 11 1 11 Tables Charts ...
Страница 111: ...P118F Service Manual TABLES CHARTS 1 6 09 11 10 ...
Страница 115: ...P118F Service Manual INDEX 1 6 09 12 4 ...