Vogt TUBE-ICE P-118F, Руководство по обслуживанию

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P118F Service Manual
MAINTENANCE
1/6/09
7-3
The following possibilities should always be checked before cleaning is undertaken:
Non-condensables in system or faulty head pressure gauge? Check standby pressures against
refrigerant tables.
1. Incorrectly set or defective water regulator valve? Check its setting and operation.
2. Partly closed compressor discharge service valve? Check its setting. Stem should be
backseated.
3. High water temperatures entering condenser? Check tower fan and system.
After the above possibilities have been eliminated, determine the temperature difference between the
water leaving the condenser and the refrigerant condensing temperature (saturation temperature,
from pressure-temperature chart, corresponding to head pressure). If this difference is more than
10
°
F, cleaning is indicated because this difference indicates a good heat exchange is not being made.
If this difference is less than 8
°
F, something other than a fouled condenser may be causing the high
head pressure. In normal operation, this difference will stay between 5
°
F and 10
°
F regardless of
water inlet temperature when the water flow is regulated by a pressure operated water valve. If this
difference is less than 5
°
F, restricted water flow or a low supply pressure is indicated. A restriction
can occur with foreign matter in the condenser, but it is also likely to be somewhere else in the
system.
Draining.
Draining of water cooled condensers is recommended in preparation for the winter cold
where units may be left exposed to ambients below 32
°
F. Theoretically, it is easy to drain a
condenser. In practice, the problem can be complex.
Despite the fact that a condenser my have vent and drain fittings, the opening of these fittings is not
sufficient for a natural gravity flow. Water will be retained in a tube due to (1) surface tension and
(2) the normal curvature between tube supports. Our experience shows that as much as 20% of the
water in the condenser can be retained. To break the surface tension on the tubes and to drain all
tubes completely, it is necessary to remove the back plate and actually tilt the condenser a minimum
of 5 degrees. Whether water left in the tubes will cause damage during a freeze-up will be
dependent upon how quickly the freeze occurs and the location of the water inside the condenser.
In the field it is recommended that the tubes be blown out individually with air. Alternatively, a
minimum of 25% ethylene glycol in the system will also prevent a freeze which can rupture the
tubes.