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Versatile AutoBoom SX275, Руководство по установке

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Table of Contents

Manual No. 016-0230-097 Rev. H

i

Chapter 1 

Important Safety Information.............................................................................  

1

Hydraulic Safety ...........................................................................................................................................................

2

Electrical Safety ............................................................................................................................................................

2

Chapter 2 

Introduction.............................................................................................................  

3

Introduction ...................................................................................................................................................................

3

Preparing for Installation ..........................................................................................................................................

4

Recommendations .................................................................................................................................................................

4

Point of Reference .................................................................................................................................................................

4

Hydraulic Fittings .........................................................................................................................................................

4

Updates ...........................................................................................................................................................................

5

Chapter 3 

PowerGlide Plus......................................................................................................  

7

PowerGlide Plus Kit Contents .................................................................................................................................

7

Install the PowerGlide Plus Hydraulic System ................................................................................................

11

Remove the Orifice Fittings ..............................................................................................................................................

11

Install Fittings on the AutoBoom Valve .......................................................................................................................

14

Mount the AutoBoom Valve ............................................................................................................................................

14

Install the Left and Right Cylinder Up Hoses .............................................................................................................

16

Install the Left and Right Cylinder Down Hoses .......................................................................................................

17

Hydraulic Schematic ............................................................................................................................................................

19

Remove the Boom Stops .......................................................................................................................................

21

Install the Gauge Wheels .......................................................................................................................................

21

Gauge Wheel Mounting Locations ................................................................................................................................

21

Install the PowerGlide Plus Wiring .....................................................................................................................

22

Install the AutoBoom Node .............................................................................................................................................

23

Connect the Harness Cable to the Boom Function Controls ..............................................................................

23

Connect the Harness Cable to the Controller Cable ..............................................................................................

24

Connect the Controller (If Applicable) .........................................................................................................................

24

Connect the Field Computer (If Applicable) ..............................................................................................................

24

Connect the Power Leads .................................................................................................................................................

25

PowerGlide Plus Wiring Schematics ..................................................................................................................

26

AutoBoom Controller .........................................................................................................................................................

26

SCS 4000/5000 ......................................................................................................................................................................

27

Viper Pro & Envizio Pro .....................................................................................................................................................

28

Chapter 4 

UltraGlide ............................................................................................................... 

29

UltraGlide Kit Contents ..........................................................................................................................................

29

Install the UltraGlide Hydraulic System ...........................................................................................................

33

Install Fittings on the AutoBoom Valve .......................................................................................................................

33

Mount the AutoBoom Valve ............................................................................................................................................

34

Install the Left and Right Cylinder Up Hoses .............................................................................................................

36

Install the Left and Right Cylinder Down Hoses .......................................................................................................

37

Install the UltraGlide Sensors ...............................................................................................................................

40

Boom Sensor Mounting Locations ................................................................................................................................

40

Mount the Center Rack Sensor .......................................................................................................................................

41

Connect the Sensor Cables ...............................................................................................................................................

41

Содержание AutoBoom SX275

Страница 1: ...Versatile SX275 AutoBoom Installation Manual Manual No 016 0230 097 Rev H 03 17 E29365 Copyright 2017...

Страница 2: ...sible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affec...

Страница 3: ...Gauge Wheels 21 Gauge Wheel Mounting Locations 21 Install the PowerGlide Plus Wiring 22 Install the AutoBoom Node 23 Connect the Harness Cable to the Boom Function Controls 23 Connect the Harness Cab...

Страница 4: ...e Harness to the Boom Function Controls 44 Install the Center Rack Control 45 Connect the Harness Cable to the Sensors 46 Connect the Harness Cable to the Controller Cable 46 Connect the Controller If...

Страница 5: ...ollowing safety measures Be alert and aware of surroundings Do not operate AutoBoom or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s...

Страница 6: ...on the hydraulic system must be done in accordance with the machine manufacturer s approved maintenance instructions When installing AutoBoom hydraulics or performing diagnostics maintenance or routin...

Страница 7: ...or agricultural spraying equipment This manual applies to the following machines For future reference write the serial number of your machine in the space below MAKE Versatile MODEL SX275 FIGURE 1 Ver...

Страница 8: ...s i e tilt fold center rack tongue extension or other hydraulic valve functions three times to ensure the machine s hydraulic valve is using fresh oil and debris is flushed from the hydraulic hoses va...

Страница 9: ...e provide We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an emai...

Страница 10: ...Chapter 2 6 Versatile SX275 AutoBoom Installation Manual...

Страница 11: ...this list If you have questions about the kit contact your Raven dealer TABLE 1 PowerGlide Plus Installation Kit P N 117 0231 097 Picture Item Description Part Number Qty Not Pictured Manual CAN Auto...

Страница 12: ...t 3 8 16 Zinc Flanged Lock 312 1001 164 7 Washer 5 16 Zinc Plated 313 1000 019 4 TABLE 2 Hydraulic Kit P N 117 0134 097 Picture Item Description Part Number Qty Fitting 3 4 JIC M M F Swivel Run Tee Ad...

Страница 13: ...3 2 Hydraulic Hose 9 16 JIC F 90 to 9 16 JIC F 45 214 1000 624 1 Hydraulic Hose 9 16 JIC F 90 to 9 16 JIC F 32 214 1000 625 1 Hydraulic Hose 3 4 JIC F 45 to 3 4 JIC F 22 214 1000 655 2 TABLE 3 PowerGl...

Страница 14: ...17 2 Wheel 322 0131 008 2 U Bolt 1 5 16 W x 2 L x 3 8 Thread 107 0171 612 8 Bolt 1 2 13 x 1 1 2 SS Hex 311 0058 186 4 Nut 1 2 13 Zinc Hex 312 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 16 TA...

Страница 15: ...with the booms unfolded and supported during installation or maintenance CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are tak...

Страница 16: ...3B on the AutoBoom valve P N 063 0131 126 FIGURE 2 Coil Removed from the AutoBoom Valve 2 Remove the coils from the solenoids near Ports 3A and 3B to gain easy access to those ports FIGURE 3 Port Plug...

Страница 17: ...e the Allen wrench to remove the orifice from the cavity taking care not to let the fitting fall into the valve FIGURE 5 Port Plug Reinstalled on the AutoBoom Valve 5 Use the Allen wrench to reinstall...

Страница 18: ...m Valve FIGURE 7 AutoBoom Valve Mounting the on Valve Mounting Plate 1 Secure the AutoBoom valve P N 063 0131 124 to the mounting plate P N 107 0171 802 using four 5 16 hex bolts P N 311 0052 104 and...

Страница 19: ...ht end of the supplied hydraulic hose P N 214 1000 655 on the 90 end of the installed tee fitting 5 Connect the 45 end of the installed hydraulic hose to Port P of the AutoBoom valve WARNING Hydraulic...

Страница 20: ...ight Cylinder Up Hoses Note The left cylinder up hose is located in port C6 in machines with 90 100 ft booms and in port C10 in machines with 120 ft booms The right cylinder up hose is located in port...

Страница 21: ...aulic valve 13 Connect the machine s right cylinder up hose to the opposite end of the installed tee fitting 14 Install the straight end of the supplied hydraulic hose P N 214 1000 625 on the 90 end o...

Страница 22: ...7 Install a 9 16 JIC M M F swivel run tee adapter fitting P N 333 0012 043 in the right cylinder down port of the machine s hydraulic valve 8 Connect the machine s right cylinder down hose to the opp...

Страница 23: ...3 Manual No 016 0230 097 Rev H 19 PowerGlide Plus Hydraulic Schematic 90 100 Booms...

Страница 24: ...Chapter 3 20 Versatile SX275 AutoBoom Installation Manual 120 Booms...

Страница 25: ...ge Wheels Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration Determine the appropriate location for mounting the wheels on the boom ensuring the wheels...

Страница 26: ...ning it so that the bottom of the wheel touches the ground or nearly so and the wheel faces away from the machine 7 Secure the gauge wheel assembly in the wheel mounting bracket by installing two 1 2...

Страница 27: ...onnect the Harness Cable to the Boom Function Controls 1 Locate the LEFT PRESS and RIGHT PRESS connectors on the AutoBoom harness cable P N 115 0230 033 2 Route the connectors to the AutoBoom valve P...

Страница 28: ...e adapter cable 16 Connect the down LEFT SOLENOID SENSE connector to the left tilt down coil via the installed boom sense adapter cable 17 Connect the RIGHT SOLENOID SENSE connectors to the machine s...

Страница 29: ...minals 3 Install the power lead on the positive battery terminal and reinstall the machine s battery connector 4 Install the ground lead on the negative battery terminal and reinstall the machine s ba...

Страница 30: ...Chapter 3 26 Versatile SX275 AutoBoom Installation Manual PowerGlide Plus Wiring Schematics AutoBoom Controller...

Страница 31: ...Manual No 016 0230 097 Rev H 27 PowerGlide Plus SCS 4000 5000...

Страница 32: ...Chapter 3 28 Versatile SX275 AutoBoom Installation Manual Viper Pro Envizio Pro...

Страница 33: ...on this list If you have questions about the kit contact your Raven dealer TABLE 1 UltraGlide Installation Kit P N 117 0232 097 Picture Item Description Part Number Qty Not Pictured Manual CAN AutoBo...

Страница 34: ...007 1 Cable Harness 115 0230 033 1 Cable Center Rack Control Boom Sense 115 0230 039 2 Cable 60 Ultrasonic Sensor Extension 115 0230 051 2 U Bolt 4 W x 5 L x 3 8 Thread 107 0171 606 2 U Bolt 2 1 16 W...

Страница 35: ...0012 039 2 Fitting 9 16 JIC M M F Swivel Run Tee Adapter 333 0012 043 4 Fitting 9 16 JIC M to 9 16 SAE O Ring M Straight Adapter 333 0012 045 2 Fitting 9 16 JIC M TO 3 4 SAE O Ring M Straight Adapter...

Страница 36: ...ional Weel Kit P N 117 0133 097 Picture Item Description Part Number Qty Axle Assembly Right Cushioned AutoBoom 063 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Weldment Rec...

Страница 37: ...nstall the fittings in the appropriate ports of the AutoBoom valve Nut 1 2 13 Zinc Hex 312 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 16 Fitting Part Number Port Fitting 9 16 JIC M to 9 16 S...

Страница 38: ...toBoom Valve Mounted on the Sprayer 2 Secure the mounting plate to the machine s center rack top right parallel link using two 4 W x 5 L x 3 8 thread U bolts P N 107 0171 606 and four 3 8 16 zinc flan...

Страница 39: ...ine s hydraulic valve 7 Install a 3 4 JIC M M F swivel run tee adapter fitting P N 333 0012 039 in the tank port of the machine s hydraulic valve 8 Attach the machine s tank hose to the opposite end o...

Страница 40: ...d the cylinder up hoses Note Keep the orifice fittings for future use 3 Reattach the cylinder up hoses to the base end of the machine s tilt cylinders FIGURE 5 Left Cylinder Up Hoses Installed 4 Disco...

Страница 41: ...chines with 120 ft booms FIGURE 6 Left Cylinder Down Hoses Installed 1 Remove the left tilt cylinder down hose from port C5 or C9 of the machine s hydraulic valve 2 Install a 9 16 JIC M M F swivel run...

Страница 42: ...Chapter 4 38 Versatile SX275 AutoBoom Installation Manual Hydraulic Schematic 90 100 Booms...

Страница 43: ...4 Manual No 016 0230 097 Rev H 39 UltraGlide 120 Booms...

Страница 44: ...re the left sensor P N 063 0130 014 to the front of the left boom using two 1 9 16 W x 2 1 2 L x 3 8 thread U bolts P N 107 0171 611 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 2 Tighten t...

Страница 45: ...lock nuts P N 312 1001 164 2 Tighten the nuts to ensure the sensor is mounted securely Connect the Sensor Cables 1 Connect the left sensor cable P N 115 0230 051 to the connector on the left sensor 2...

Страница 46: ...e Wheels Optional Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration Determine the appropriate location for mounting the wheels on the boom ensuring th...

Страница 47: ...it so that the bottom of the wheel touches the ground or nearly so and the wheel faces away from the machine 7 Secure the gauge wheel assembly in the wheel mounting bracket by installing two 1 2 13 x...

Страница 48: ...tions Connect the Harness to the Boom Function Controls 1 Locate the LEFT PRESS and RIGHT PRESS connectors on the AutoBoom harness cable P N 115 0230 033 2 Route the connectors to the AutoBoom valve P...

Страница 49: ...on port SV3 right tilt up S1 13 on port SV7 and right tilt down coils S2 3 on port SV7 and the coil connectors 15 On the harness cable locate the LEFT SOLENOID SENSE connectors Isolate the connector...

Страница 50: ...r P N 063 0130 018 3 Locate the LEFT OUTER SENSOR connector on the AutoBoom harness cable 4 Connect the LEFT OUTER SENSOR connector to the installed left sensor cable P N 115 0230 051 5 Locate the RIG...

Страница 51: ...als 3 Install the power lead on the positive battery terminal and reinstall the machine s battery connector 4 Install the ground lead on the negative battery terminal and reinstall the machine s batte...

Страница 52: ...Chapter 4 48 Versatile SX275 AutoBoom Installation Manual UltraGlide Wiring Schematics...

Страница 53: ...Manual No 016 0230 097 Rev H 49 UltraGlide AutoBoom Controller...

Страница 54: ...Chapter 4 50 Versatile SX275 AutoBoom Installation Manual SCS 4000 5000...

Страница 55: ...Manual No 016 0230 097 Rev H 51 UltraGlide Viper Pro Envizio Pro...

Страница 56: ...Chapter 4 52 Versatile SX275 AutoBoom Installation Manual...

Страница 57: ...016 0230 097 Rev H 53 Chapter5Replacement Parts This section contains replacement part diagrams for the PowerGlide Plus and UltraGlide system Please refer to these diagrams when calling to request rep...

Страница 58: ...Chapter 5 54 Versatile SX275 AutoBoom Installation Manual Sensors...

Страница 59: ...necting the Field Computer 24 Connecting the Harness Cable to the Boom Function Controls 23 Connecting the Harness Cable to the Controller Cable 24 Connecting the Power Leads 25 Installing the AutoBoo...

Страница 60: ...ors 46 Connecting the Harness to the Boom Function Controls 44 Connecting the Power Leads 47 Installing the AutoBoom Node 44 Installing the Center Rack Control 45 Wiring Connections 43 Wiring Schemati...

Страница 61: ...dustries Do Bring the defective part and proof of purchase to your Raven dealer If the dealer approves the warranty claim the dealer will process the claim and send it to Raven Industries for final ap...

Страница 62: ...ven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the...

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