7-4
August 22, 2008
FABRICATOR 251
SERVICE MANUAL
J. Set MODE SELECTOR SWITCH to STITCH position.
Set WELD (SPOT/STITCH) TIMER CONTROL to
minimum.
1. Dep
r
ess Gun Switch
a. Gas Flows
b. Contacto
r
ene
r
gizes
c. Feed Roll begins a cycle of tu
r
ning fo
r
.5
seconds then stop tu
r
ning fo
r
.5 seconds
d. Display
r
eads "15.0 V"
2. Released Gun Switch
a. Gas flow stops
b. Contacto
r
de-ene
r
gizes
c. Feed Roll stops
d. Display
r
eads "0.0 V"
K. Set WELD (SPOT/STITCH) TIMER CONTROL to
Maximum position "4" . Set DWELL (STITCH) TIMER
CONTROL to Maximum Position "4"
1. Dep
r
ess Gun Switch
a. Gas flows
b. Contacto
r
ene
r
gizes
c. Feed
r
oll begins a cycle of tu
r
ning fo
r
12
seconds then stop tu
r
ning fo
r
12 seconds
d. Display
r
eads "15.0 V"
2. Release Gun Switch
a. Gas flow stops
b. Contacto
r
de-ene
r
gizes
c. Feed Roll Stops
d. Display
r
eads "0.0 V"
L. Connect voltmete
r
p
r
obes to JB-6 (-) and J6-8 (+).
Dep
r
ess the gun t
r
igge
r
and va
r
y the WIRE SPEED
CONTROL potentiomete
r
f
r
om minimum to maximum.
The voltage should va
r
y f
r
om app
r
ox 4VDC up to
app
r
ox 27 VDC.
M. Set COARSE VOLTAGE SELECTOR SWITCH to
position "H". Set FINE VOLTAGE SELECTOR SWITCH
to position "8".
N. Connect voltmete
r
p
r
obes to JB-6 (-) and J6-8 (+).
Dep
r
ess the gun t
r
igge
r
and va
r
y the WIRE SPEED
CONTROL potentiomete
r
f
r
om minimum to maximum.
The voltage should va
r
y f
r
om app
r
ox 2VDC up to
app
r
ox 25 VAC.
O. Set WIRE SPEED CONTROL to "4"
P. Set COARSE VOLTAGE SELECTOR SWITCH to
position "L".
Q. Set FINE VOLTAGE SELECTOR SWITCH to position "1".
This completes the Logic & Cont
r
ol Tests. If the above
a
r
e all co
rr
ect then p
r
oceed to pa
r
ag
r
aph 'C'. If the above
does not function as noted then note the symptom and
p
r
oceed to Section 7.09 Logic & Cont
r
ol P
r
oblems.
7.05 Spool Gun Control (J1) Test
A. Set MIG GUN / SPOOL GUN SELECTOR SWITCH to
SPOOL GUN position.
B. Connect inlet gas supply hose to spool gun gas inlet
Jumpe
r
J1 te
r
minals D & G
1. Gas Flows f
r
om Spool Gun gas outlet po
r
t on the
f
r
ont panel
2. Contacto
r
W1 Closes
3. Feed Roll does not tu
r
n
C. Check voltages at the following points:
J11 PINS
F
r
om Pin H to JB-5 on MAIN PCB
1VDC
F
r
om Pin E to JB-5
4.5VDC
F
r
om Pin C to Pin B
14VDC*
(*Because the
r
e is no load f
r
om a moto
r
this
voltage will slowly d
r
op)
Содержание FABRICATOR 251
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