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ÜKY/DUO Boiler User Manual 

 

MAINTENANCE AND BOILER CLEANING 

 

Regular  maintenance  is  required  by  expert  teams  according  to  the  manufacturer's  instructions  for 
the efficient operation of your system. 

 

Regular checks: 

 

The water level should always be checked. Hydrometer (water level indicator) should be marked after 
open filling system and pressure gauge shall be marked after the first filling of the system. The water 
pressure level indicated when the water is cold in the manometer should be checked when the water 
is cold, as the  water pressure will increase as the  water  heats up. If the water level or pressure has 
fallen  below  the  static  pressure  or  system  setting,  water  should  be  added  to  the  system  (when  the 
boiler  is  cold).  To  protect  the  system  and  the  boiler  from  corrosion,  the  water  to  be  fed  into  the 
system must be softened according to the local settings. 

 

Check that the front doors are closed properly, if necessary, the door seals should be replaced. 

 

Check for gas leaks from the flue connection. If there is a leak, it should be repaired. 

 

The boiler heating surfaces must be checked. The establishment of the institution depends on the type 
of fuel used and the amount of combustion air. If it is understood that the leaving water temperature 
does not rise to the values that are generally in the usual conditions, the boiler surfaces are processed, 
the heat transfer surfaces of the boiler should be cleaned. 

 

Check that the fan is working properly. Unbalanced, balanced fan makes periodic noises. If there are 
dust  or  ash  collected  between  the  fins  of  the  fan,  it  is  necessary  to  clean  it  by  blowing  it  without 
disturbing the blade structure or holding the dryer. 
 

Cleaning the boiler: 
The  boiler  should  be  done  when  it  is  cold.  Before  cleaning  the  boiler,  the  pump  and  electrical  devices 
connected to the system must be switched off. 
 
To clean the boiler: 

 

Smoke pipes of the boiler should be cleaned with cleaning brush supplied with the boiler. When the 
brush  is  inserted  into  the  pipes,  it  must  be  fully  pushed  and  retracted.  Otherwise,  the  wire  brush's 
wires will not return in the pipe and will not allow you to retract the brush. 

 

The  pitch  of  the  boiler  will  form  a  layer  and  it  will  prevent  the  energy  released  in  the  boiler  from 
passing into the water and will cause a decrease in productivity. To prevent this situation, all heating 
surfaces of the boiler should be cleaned at regular intervals or as required by the aid of squeegee. 

 

The  ashes  accumulated  in  the  smoke  hood  under  the  chimney  and  in  the  front  of  the  furnace  ash 
cleaning door in the front of the casting hob should be cleaned periodically or as needed. 

 

The  control  panel  must  be  protected  from  dust  and  moisture.  The  terminals  behind  the  panel  must 
remain dust-free. 

 

The boiler can be cleaned as necessary. 

Maintenance: 
The  contracted  service  of  the  system  before  each  working  season;  boiler,  installation,  electrical  connections, 
chimneys,  we  strongly  recommend  that  you  call  our  authorized  service.  Do  not  do  any  maintenance  work 
without the help of an expert. 
 

 
 

Содержание UKY/DUO 100

Страница 1: ...KY DUO Boiler User Manual NL SOY Yap Malzemeleri Sanayi ve Ticaret Ltd ti Pancar Organize Sanayi B lgesi 2 Etap No 2 Torbal ZM R Tel 444 35 32 Faks 0232 469 2412 www unmak com...

Страница 2: ...ONS 6 ELECTRICAL INSTALLATION INSTRUCTIONS 8 INFORMATION ABOUT COMBUSTION 10 BOILER FEATURES 12 RULES FOR HEATING INSTALLATION 15 CONTROL PANEL AND USER INTERFACE 19 STARTING UP 21 FUEL FEEDING STAND...

Страница 3: ...re used only for heating installations not directly for domestic water heating However it can produce hot tap water with the help of a boiler or heat exchanger The energy required for the domestic wat...

Страница 4: ...transportation rope through the forklift stands on the chassis and carrying the boiler with the help of a crane or hoist care should be taken not to damage the painted thin sheets of the boiler and t...

Страница 5: ...ble solution The door of the boiler room should not be opened directly to the escape staircase or general use staircase and must be opened to a common hall or corridor A threshold of at least 10 cm he...

Страница 6: ...dimensions The boiler room should be sized to provide the minimum dimensions given in the picture below While placing the boiler it is necessary to leave sufficient distance for the fuel to be added...

Страница 7: ...ver be used in chimney construction It should be plastered inside and outside and cylindrical pipe inserted into the rectangular chimney It should be ensured that fresh air always enters the area wher...

Страница 8: ...llation water flow rate and the boiler capacity and the 20 C difference between the boiler inlet and outlet water temperatures are not exceeded To minimize the completion of water lost in the installa...

Страница 9: ...te hot dip or c Solid copper rod should be made with electrodes Copper rod electrodes must be at least 1 5 m in diameter of 16 mm or at least 1 25 m in diameter of 20 mm and the earthing resistance of...

Страница 10: ...P a g e 9 KY DUO Boiler User Manual Control panel electrical connection diagram...

Страница 11: ...e flue to the atmosphere The material the way of construction and the connection of the chimneys are important in terms of high combustion efficiency low heating cost and protection of the environment...

Страница 12: ...el may be preferred In order to prevent condensation thermal insulation should be applied to the space between the inner and outer surfaces of the chimney At the lowest level of the chimney there must...

Страница 13: ...rs to circulate the water and circulate the smoke As the smoke passes between them it releases its energy and heats the water inside 3 Water grid They are the pipes for burning Water passes through th...

Страница 14: ...safety due to heating in the boiler 14 Safety return line It is the line where the water sent to the expansion tank is taken back to ensure safety from the boiler 15 Chimney hood It is the boiler sec...

Страница 15: ...31 33 33 35 35 40 Temperature Control Range o C 40 90 Return Temperature Recommended o C 40 Maximum Operating Pressure bar 3 Test Pressure bar 5 Dimensions Boiler Width A mm 1090 1185 1272 Depth B mm...

Страница 16: ...er to prevent the pump shaft from pressing the housing or the outer cover during operation Expansion tank In hot water heating systems when the water is heated from 10 C to 90 C its volume increases b...

Страница 17: ...boilers must be connected to an installation with an open expansion tank in accordance with the installation scheme shown below The circulation pump can be connected on the flow or return line In case...

Страница 18: ...essary measures are taken after the first filling there is no damage caused by the oxygen in the water Oxidation is mostly caused by oxygen which is involved in the heating water during operation The...

Страница 19: ...nstallation Considerations for heating connected to old installations A long term heating system produces a protective layer black magnetite on metal surfaces in contact with water When a new boiler i...

Страница 20: ...on Used to open and close the control panel button Used to input new value to the device Fan Adjustment Temperature Adjustment Fuel Feeding Fuel Standing ENTER Used to store set values and to access s...

Страница 21: ...e of the boiler is switched on and off with this button Fan On Off The fan of the boiler is switched on and off with this button Manual Fuel Feed It is used to load manual manual fuel into the boiler...

Страница 22: ...s and HEATING is not seen because the buttons are not pressed and the boiler does not work Open the boiler lower cover and hold the finger on the Manual Fuel Feed button on the control panel to allow...

Страница 23: ...r right side of the control panel will illuminate and HEAT will appear on the display If the ignition aids in the boiler ignite the fuel press the Reducer On Off button to switch on the gear unit The...

Страница 24: ...oal type can burn in an automatic combustion pot By changing the supplied feeding and waiting settings for this you can catch the most suitable burning setting for the boiler When there is no coal in...

Страница 25: ...cleaned Check that the fan is working properly Unbalanced balanced fan makes periodic noises If there are dust or ash collected between the fins of the fan it is necessary to clean it by blowing it wi...

Страница 26: ...l reservoir hopper Check that there are no holes or cracks in the chimney If you still can t consult your leg Have your chimney sealed Excessive fuel consumption Poor use of fuel may be High chimney t...

Страница 27: ...astic cover on the back of the control panel Activate the limit thermostat by pressing the red pin Turn the control panel off and on Panel over fuel warning is on Fuel in hopper The probe may be displ...

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