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INSTALLATION AND

SERVICING

EVOMAX

30 40 60 80 100 120 150

30P 40P 60P 80P

When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance

speciﬁcation that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal.

For the very latest copy of literature for speciﬁcation and maintenance practices visit our website www.idealcommercialboilers.com

where you can download the relevant information in PDF format.

June 2018

UIN 206210 A17

Содержание Evomax 30

Страница 1: ...rm to the safety and performance speci cation that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for speci cat...

Страница 2: ...30 30 40 40 60 60 Part Load P1 kW 9 7 9 7 13 13 19 5 19 5 Auxiliary Electricity Consumption Full Load elmax kW 0 134 0 134 0 135 0 135 0 092 0 092 Part Load elmin kW 0 03 0 03 0 03 0 03 0 026 0 026 St...

Страница 3: ...V Class V Class VI Class VII Class VIII 1 2 1 5 2 3 4 3 5 5 PRODUCT FICHE The energy efficiency of the package of products provided for in this document may not correspond to its actual energy efficie...

Страница 4: ...4 EVOMAX Installation Servicing...

Страница 5: ...5 EVOMAX Installation Servicing...

Страница 6: ...the Gas Safety Regulations and the above regulations Evomax Model 30 30P 40 40P 60 60P 80 80P 100 120 150 Boiler Output non condensing Mean 70 C Max kW 30 30 40 40 60 60 80 80 100 120 150 Min kW 6 6 8...

Страница 7: ...al or vertical terminal which admits fresh air to the burner and discharges the products of combustion to the outside through orifices which in this case are concentric The fan is up stream of the com...

Страница 8: ...In IE the installation must be carried out by a Competent Person and installed in accordance with the current edition of I S 813 Domestic Gas Installations or I S 820 Non Domestic Gas Installations a...

Страница 9: ...configurations supplied in our optional extra kits Additional information covering the selection and installation can be found with this booklet Weather Proofing Where the flue passes through the roof...

Страница 10: ...relay When sizing pumps reference should be made to the table below which show the boiler resistance against flow rates to achieve the required temperature differential Flow rates for common systems...

Страница 11: ...rough cleansing 3 In hard water areas treatment to prevent lime scale may be necessary however the use of artificially softened water is NOT permitted 4 Under no circumstances should the boiler be fir...

Страница 12: ...centric Flue Connector EVOMAX 100 120 150 Minimum boiler top clearances for vertical flue 200mm for horizontal flue 370mm for open flue 350mm Flue centre line im9245 X 224 5 80 125 X 289 5 100 150 wit...

Страница 13: ...or the requirements of the local authority gas or water undertakings The vertical distance between the pump and feed expansion cistern MUST comply with the pump manufacturer s minimum requirements to...

Страница 14: ...c air vent located in the left top side of the interior This air vent must never be shut off as this could result in dry firing of the boiler and subsequent damage to the heat exchanger 2 Safety Valve...

Страница 15: ...310 301 501 Evomax 80 shown KEY 105 Auto Air Vent 208 Burner Fixings Kit 230 Fan 231 Gas Valve Kit 232 Venturi 30kW Kit 301 Dry Fire Thermistor Kit 302 Lead Ignition Kit 304 Ignitor Unit 305 Electrod...

Страница 16: ...rd wall mounting template from the front of the boiler Remove the packing piece from the top of the boiler Check the contents against the list in Frame 6 Unpacking Note some items are contained within...

Страница 17: ...age or personal injury 1 Cut the flue hole ensuring that the hole is square to the wall Both wall faces immediately around the cut hole should be flat 2 Drill 4 boiler top fixing holes with a 12mm 1 2...

Страница 18: ...oiler to the wall through the attached brackets The temperature within the boiler room shall not exceed 25 C within 100mm of the floor 32 C at mid height and 40 C within 100mm of the ceiling 70kW AND...

Страница 19: ...racted from the maximum flue extensions allowed for that flue option Note Horizontal terminal resistance includes 1 x 90o elbow Worked examples are shown on page 22 A multiple boiler flue header syste...

Страница 20: ...99 Note See Frame 18 for elbow equivalent lengths FLUE OUTLET Evomax vertical concentric flue application maximum lengths and pressure differentials Model 30 30P 40 40P 60 60P 80 80P 100 120 150 Max f...

Страница 21: ...260 213258 n a n a 3 90o elbow n a n a 158773 158774 4 45o elbow pair n a n a 158775 158776 5 Flat Weather Collar 152611 152612 158780 158780 6 Pitched Weather Collar 152609 152610 158779 158779 7 1m...

Страница 22: ...0 80 100 45 0 85 1 25 0 45 0 60 90 1 6 1 9 1 0 1 0 Table X Max Permissible Equivalent Flue Length inc terminal resistance meters Concentric Open Flue Flue Size 80 125 100 150 80 100 Model 30 30P 42 65...

Страница 23: ...tion of the ducts Care should be taken to support the inner duct when cutting the flue Note Horizontal flue runs must be angled down between 1 5o 3o towards the boiler to allow the condensate to drain...

Страница 24: ...to a boundary alongside the terminal Above ground roof or balcony level From a surface or a boundary facing the terminal From a terminal facing the terminal From an opening in the car port into the b...

Страница 25: ...heat load is greater than the boiler capacity an ideal solution is to use multiple boiler arrangements The ideal way to control a multiple boiler installation is with our modulating sequencer See bel...

Страница 26: ...Drain Connections The use of an externally run condensate drainage pipe should only be considered after exhausting all internal termination options as described previously An external system must term...

Страница 27: ...use Minimum connection height up to 3 storeys Soil vent stack 450 Boiler with 75mm sealed condensate trap Min 19mm Internal pipe Min 30mm Internal pipe Water weather proof insulation 75 Boilers withou...

Страница 28: ...see Frame 45 INSTALLATION Flow Return 206210 10216 27 GAS CONNECTION Refer to Frame 1 for details of the position of the gas connection A MINIMUM working gas pressure of 17 5 mbar 7 w g must be availa...

Страница 29: ...dulating sequencer kit a bms outside temperature sensor DHW demand can be controlled by 230V programmer and or cylinder thermostat tank sensor kit The electrical supply and their inputs onto the boile...

Страница 30: ...Grundfos 40 60 UPS is satisfactory If the current draw is more than this eg a Grundfos 40 120 UPS then an external relay should be operated by the CH Pump or DHW Pump connections with the external rel...

Страница 31: ...n Flow Thermistor Return Thermistor Flame Sensor Electrode Spark Electrode Spark Generator PCB Gas Valve Water Pressure Switch Diagnostic Connection Chassis Earth w bk bk bk bk br b b b b b b r or r b...

Страница 32: ...a screen similar to the following will be displayed line 5 may vary depending on setup Line 5 indicates Switched Live or OpenTherm or 0 10V depending on which controls are connected to the boiler Hot...

Страница 33: ...erates See Frame 38 for adjusting the system frost protection temperature setpoint Cylinder Frost Protect Burner Power 100 Outside Temp 10 C Frost Setpoint 5 C Hot Water Temp 4 C Cylinder Frost Protec...

Страница 34: ...KNOB anti clockwise until Normal Operation is highlighted again and press SELECT to return to normal operation Ideal Evomax 80kW Normal Operation Set Flow Temp Set DHW Temp Press SELECT and a screen s...

Страница 35: ...uts will vary as the boiler operates Press SELECT to exit this option Rotate the KNOB anti clockwise until Normal Operation is highlighted again and press SELECT to return to normal operation VIEWING...

Страница 36: ...10V Input 0 10V Off 0 10V Capacity 0 10V Temperature Press and to change to the required setting and then press ENTER to store Rotate the KNOB anti clockwise until Normal Operation is highlighted aga...

Страница 37: ...Night Setback DHW Pump Valve Set Booster Press SELECT and the following screen will be displayed Set Night Setback On Off Press and to change to required setting and then press ENTER to store Rotate...

Страница 38: ...ystem Frost Protection Function is only operational if an Outside Sensor has been connected The CH pump is switched on if the Outside Temp is less than the System Frost Protection Temp The CH pump is...

Страница 39: ...the DHW Thermistor input Rotate the KNOB clockwise until the following screen is displayed Rotate the KNOB clockwise until the following screen is displayed Installer Mode O S Room Temp DHW Sensor Fa...

Страница 40: ...alve Press and to change to the required setting and then press ENTER to store Rotate the KNOB clockwise until Normal Operation is highlighted again and press SELECT to return to normal operation 40 E...

Страница 41: ...he link from position 9 to position 10 in the installer terminal block should be removed and a wire added from position 10 to the DHW Call input on the boiler Note that a hydraulic bypass is required...

Страница 42: ...into CH Call INSTALLATION 44 EVOMAX WITH BOILER CONTROL OF PUMP AND DIVERTER VALVE Pump CH Pump Timer L N CH On HW On Boiler DHW Pump Fused Spur L N E C S R S 206210 10233 Note 1 The boiler can use an...

Страница 43: ...L N E 206210 10236 EXTERNAL CONTROLS VIA OPENTHERM EXTERNAL CONTROLS VIA 0 10V INPUT EXTERNAL CONTROLS VIA SWITCHED LIVE Note that the boiler requires a 4 minute pump overrun period The boiler warran...

Страница 44: ...hould be carried out by a competent person 2 ALWAYS carry out the preliminary electrical system checks i e earth continuity polarity resistance to earth and short circuit using a suitable meter WARNIN...

Страница 45: ...nter operation see Evomax user interface basic operating instructions 7 The boiler will commence the ignition sequence If after 5 attempts the boiler has failed to light then it will lock out Press th...

Страница 46: ...GENERAL CHECKS 50 HANDING OVER IMPORTANT Point out to the owner that the boiler must have regular maintenance and cleaning at least annually in order to ensure reliable and efficient operation Regular...

Страница 47: ...rames 55 and 56 5 Inspect the heat exchanger through the burner opening If there are signs of aluminium oxide build up spray water down the flueways Refer to Frame 56 6 Remove the sump cover and scrap...

Страница 48: ...elbow fixing screws and remove elbow by pulling downwards 7 Disconnect the electrical connections from the gas valve s 8 Disconnect the electrical connections from the fan 9 Undo the gas valve union n...

Страница 49: ...2 Remove the front panel Refer to frame 53 3 Remove the fan and gas assembly Refer to frame 54 4 Remove the burner Refer to frame 55 5 Remove the ignition and detection electrodes Refer to frame 62 6...

Страница 50: ...Transfer venturi and gas valve assembly to the new fan 8 Reassemble in reverse order replacing all gaskets 9 Check the operation of the boiler Refer to frame 51 Evomax 30 40 60 Evomax 80 Evomax 100 E...

Страница 51: ...et flange to gas valve transfer to new valve 100 120 only 9 Fit new gas valve to venturi using the new seal provided ensure gas injector is fitted correctly 10 Reassemble in reverse order replacing al...

Страница 52: ...e the front panel Refer to frame 53 3 Pull off the spark lead and earth connection 4 Remove the two retaining cap head screws 5 Pull out the electrode and pull off the old gasket 6 Replace with new el...

Страница 53: ...he boiler 4 Disconnect the electrical connections from the switch 5 Unscrew the water pressure switch 6 Refit new switch 7 Connect electrical connections 8 Refill the system ensuring all the air escap...

Страница 54: ...the operation of the boiler Refer to Frame 51 4 68 USER INTERFACE BOARD 1 Refer to Frame 51 2 Remove the upper front panel put the control panel into the service position Refer to Frame 53 3 Fit the...

Страница 55: ...linderThermistor Fault Ext Interlock Off External Interlock Operated Reset Interlock Go to Frame 81 Ext Interlock Off Ignition Lockout Check Gas to Boiler Check Condensate Pipe Refer to Instructions R...

Страница 56: ...heck gas supply and rectify fault no yes Is the following voltage available at the Gas Valve approximately 215Vdc for 30 40 60 80 and 150kW approximately 240Vac for 100 and 120kW See note Check wiring...

Страница 57: ...e Pipe is blocked Check if the Flue is blocked Replace as necessary yes If the boiler is Reset does the boiler Ignite for a short time and then Extinguish no Check Gas Supply and rectify fault no Is t...

Страница 58: ...ing a suitable multimeter connected across the thermistor s terminal pins At 25 C expect 9 700 10 300 At 60 C expect 2 400 2 600 At 85 C expect 1 000 1 100 Is the thermistor value correct yes Check an...

Страница 59: ...C expect 19 000 21 000 At 20 C expect 12 000 13 000 Is the thermistor value correct yes Ensure the wiring has continuity and is securely connected no Does the Outside Sensor wiring between the boiler...

Страница 60: ...no Is the wiring securely connected at both the boiler and cylinder thermistor yes 81 EXTERNAL INTERLOCK OFF Is an External Interlock connected to the boiler yes Has the External Interlock operated no...

Страница 61: ...vice connected to the boiler note that the Ideal Prog Room Stat is an OpenTherm device Does the wiring from the boiler to the OpenTherm device have continuity yes no Rectify wiring from boiler to Open...

Страница 62: ...for a Power Closed Diverter Valve no no Set boiler correctly See page 43 yes Is there 230Vac at D Check wiring from PCB to D no yes yes Does wiring to external DHW Pump have continuity and is to the c...

Страница 63: ...ain PCB connected securely yes yes Connect the cable from the main PCB to the user interface PCB securely no Is the cable from the main PCB to the user interface PCB connected securely yes yes Replace...

Страница 64: ...to Winter Mode see Frame 32 no Is the boiler set to Winter Mode yes yes Ensure between 2V and 10V is correctly connected to these terminals from the external device no Is a voltage of between 2V and 1...

Страница 65: ...affect safety or performance of this appliance Comprehensive spares parts information and details of approved Ideal Parts Distributors are available on www idealparts com Our Parts team are also avail...

Страница 66: ...2 Ideal is a trademark of Ideal Boilers Registered Office Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Registration No London 322 137 Ideal...

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