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9
EVOMAX
-
Installation & Servicing
GENERAL
• Grip the boiler at the base.
• Be physically capable.
• Use personal protective equipment as appropriate, e.g.
gloves, safety footwear.
During all manoeuvres and handling actions, every attempt should
be made to ensure the following unless unavoidable and/or the
weight is light.
• Keep back straight.
• Avoid twisting at the waist.
• Avoid upper body/top heavy bending.
• Always grip with the palm of the hand.
• Use designated hand holds.
• Keep load as close to the body as possible.
• Always use assistance if required.
SAFE HANDLING OF SUBSTANCES
No asbestos, mercury or CFCs are included in any part of the
boiler or its manufacture.
LOCATION OF BOILER
The boiler must be installed on a flat and vertical wall, capable of
adequately supporting the weight of the boiler and any ancillary
equipment or on a boiler frame supplied in kit form by
Ideal
Boilers
.
The boiler must not be fitted outside.
GAS SUPPLY
The local gas supplier should be consulted, at the installation
planning stage, in order to establish the availability of an adequate
supply of gas. An existing service pipe must NOT be used without
prior consultation with the local gas supplier.
A gas meter can only be connected by the local gas supplier or by
a Gas Safe Registered Engineer or in IE by an RGI engineer.
An existing meter should be checked, preferably by the gas
supplier, to ensure that the meter is adequate to deal with the
rate of gas supply required. A minimum working gas pressure of
17.5mbar MUST be available at the boiler inlet for Natural gas
and 37mbar for Propane.
Do not use pipes of smaller size than the boiler inlet gas
connection.
The complete installation MUST be tested for gas soundness and
purged in accordance with the appropriate standards listed on
page 8.
FLUE INSTALLATION
DANGER;
ONLY USE IDEAL ROOM SEALED FLUE
GAS SYSTEMS. THE BOILER CE MARK IS VALID
ONLY IF THE APPLIANCE IS OPERATED WITH IDEAL
ROOM SEALED FLUE KITS. OTHER FLUE SYSTEMS
ARE NOT TESTED WITH THIS APPLIANCE.
The flue kits are suitable for use with the EVOMAX boiler only.
These kits and the associated options are suitable for both roof
and wall mounting applications. The Horizontal Wall Flue Kit
is not for use with Evomax 150 boilers in compliance with the
requirements of the Clean Air Act Memorandom.
The roof flue kits are suitable for both flat and pitched roof
termination, using either concentric or flue only terminals.
Connection to the top of the boiler is made using a separately
supplied vertical connector in concentric and open flue
configurations (supplied in our optional extra kits).
Additional information covering the selection and installation can
be found with this booklet.
Weather Proofing
Where the flue passes through the roof line an adequate seal
must be made. This can be achieved by using either:
•
Flat weather collar
•
Pitched weather collar
Flue duct extension kits are available for concentric flue
configuration. These packs contain additional 1 metre ducts and
may be cut to the desired length.
Flue duct extension kits are available for open flue configurations.
These packs contain 2 x 1 metre ducts and may be cut to the
desired length.
If obstructions prevent direct flue routing then both 90
o
and 45
o
elbows can be provided to offset the flue system.
Terminal Position
Due to the high efficiency of the boilers pluming will occur. For
this reason, vertical termination is recommended, and in any
case, terminal positions which could cause problems should
where possible be avoided. Particular care should be taken in the
case of large multiple boiler installations, and complying with the
requirements of the Clean Air Act.
IMPORTANT
It is the responsibility of the installer to ensure, in practice, that
products of combustion discharging from the terminal cannot
re-enter the building or any other adjacent building through
ventilators, windows, doors, other sources of natural air infiltration,
or forced ventilation / air conditioning.
If this should occur the appliance MUST be turned OFF, labelled
as ‘unsafe’ and corrective action taken.
Where the lowest part of the terminal is fitted less than 2m (80”)
above a balcony, above ground or above a flat roof to which
people have access then the terminal MUST be protected by a
purpose designed guard. The minimum spacing between the
balcony and the terminal should be 75mm, in order to allow a
terminal guard to be fitted.
Terminal guards are available from boiler suppliers - for all
requirements contact:
Grasslin (UK) Ltd., Tower House, Vale Rise,
Tonbridge, Kent TN9 1TB.
Tel: +44 (0) 1732 359 888. Fax: +44 (0) 1732 354 445
www.tfc-group.co.uk
Ensure that the guard is fitted centrally.
The air inlet/products outlet duct and the terminal of the
boiler MUST NOT be closer than 25mm (1”) to combustible
material. Detailed recommendations on the protection of
combustible material are given in BS. 5440-1: 2008. In IE refer to
I.S.813:2002.
The flue must be installed in accordance with Building
Regulations and the recommendations of BS. 5440-1:2008 for
inputs up to 70kW nett. For larger installation BS. 6644 should be
complied with. In IE refer to I.S.820:2000.
!
DANGER;
ONLY USE OPEN FLUE GAS SYSTEMS
WHERE THE EVOMAX AIR INLET KIT IS USED. THE
BOILER CE MARK IS VALID ONLY IF THE APPLIANCE
IS OPERATED WITH THE IDEAL AIR INLET KIT.
!
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