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21

3 Electrical Installation

EMC Advice

The devices adhere to the EU guidelines 89/336/EWG and the technical standards

EN 61000-2 and 61000-4 provided that the following conditions are observed:
- The device is conductively mounted on a 500x500x5 mm bright

aluminium mounting plate-

The mounting plate must be connected to -U

B

using a 10mm² wire.

- The motor housing must be connected to -U

B

using a 10mm² wire.

- The device ground X-AGND must be connected to the mounting plate

using a 1.5mm² wire.

- The housing must be connected to the mounting

Connection of the control conductors:

All control conductors must be shielded. Analogue signal lines must be twisted and

shielded. The shield must have surface-to-surface contact with the mounting plate.

Battery connection:

48V dc voltage

Motor connection:

After having been mounted in machines and installations the

operation of the device must not be started until the machine

or the installation has been approved of the regulations of the

EC machine guideline 89/392/EWG and the EMC guideline

89/336/EWG.
A manufacturer’s declaration can be asked for.

Battery voltage

double grounding
for >2m

Housing

CNC/PLC

Shield
on the connector
housing

15pin connector

double grounding
for >2m

Motor chokes
only for a conductor length of >25m

Machine frame

M

3 bl

RLG

bl

X9
CAN-
BUS

X8
INC-
OUT

X1:7
FRG
RUN

X1:8
analogue
com.value

X1:9

GND

XB:1

XB:5

X7

XB:2

XB:3

XB:4

Содержание Bamobil D3.2

Страница 1: ...Version 0808 2 V3 Manual Bamobil D3 2 Digital Battery Drive for EC Servo Motors Industrie Elektronik Tel 07195 9283 0 Fax 07195 928329 email info unitek online de Http www unitek online de...

Страница 2: ...sions Control panel 13 Dimensions Additional cooling unit 14 15 3 Electrical installation CE and safety advice 17 Circuit diagrams 18 19 Connection diagram 20 EMC 21 Connectors 22 Battery connection 2...

Страница 3: ...1 Basic Information 3...

Страница 4: ...ss dc motors for industrial applications Protection rating IP40 Connection only to batteries Standards and guidelines The device and its associated components can only be installed and switched on whe...

Страница 5: ...ectronic drives and their software should only be carried out in accordance with the programming advice should only be carried out in accordance with health and safety guidelines CE After having been...

Страница 6: ...is proportional to the torque and the voltage is proportional to the speed The speed is steadily controlled up to the current limit max torque In case of an overload the speed drops and the current re...

Страница 7: ...es and installations such as assembly machines metal working machines food processing machines robots and handling systems conveyors stone working machines and for many other battery supplied applicat...

Страница 8: ...and industrially standardised are used SMD equipment 7 segment LED displays Characteristics battery powered or dc connection 24V to 48V 24V to 120V independent auxiliary voltage connection 24V digita...

Страница 9: ...V programmable up to max 68V Input fuse A 80 160 250 250 500A Weight kg 5 5 5 8 6 8 6 8 6 8 Dimensions hxwxd mm 244x194x90 Unit size 2 2 2 2 2 For battery voltages up to 120V Power supply connection...

Страница 10: ...performance reduced by 2 o C Storage temperature 30o C bis 80o C Humidityrating Klasse F rel humidity 85 no condensation Site of installation 1000m a m s l 100 1000m with power derating 2 100m Ventila...

Страница 11: ...on air min 100mm If the heat is not dissipated sufficiently the device switches off via its temperature watchdog Any bore hole dimensions for the fixation of the device must be taken from the dimensio...

Страница 12: ...the rear panel of the switch cabinet 4mm bright steel the cooling capacity of the plate corresponds to a continuous current of 35A S1 duty when the plate is 10mm thick a continuous current of 50A when...

Страница 13: ...13 2 Mechanical Installation Dimensions Control tpanel The control panel is connected with the control unit via the CAN BUS act comm...

Страница 14: ...al cooling unit for control panel mounting Fixing bore hole dimensions see basis device Fixing screws M5x110mm Vertical mounting position performance reduced by 20 if the mounting position is horizont...

Страница 15: ...hanical Installation Dimensions Additional cooling unit to be inserted Control panel break through Fixing screws M5x30mm Mounting depth without connector Enough space for the ventilation air must be p...

Страница 16: ...16 BAMOBIL D3 2...

Страница 17: ...th those indicated on the type plate Ensure that the correct fuses have been provided for the power supply and the auxiliary voltage Power supply conductors and control lines must be routed separately...

Страница 18: ...18 BAMOBIL D3 2 Core REFERENCE...

Страница 19: ...19 3 Electrical Installation Mains module Output stage 6x op coup driver...

Страница 20: ...PC COMx Battery voltage D1 braking current diode EC Motor Encoder Encoder Feedback Safety circuit emergency stop Control Drive enable Analogue com value 10V Logic GND Logic output Logic input Analogue...

Страница 21: ...must be shielded Analogue signal lines must be twisted and shielded The shield must have surface to surface contact with the mounting plate Battery connection 48V dc voltage Motor connection After ha...

Страница 22: ...e switch Drive enable Analogue input 1 Logic zero Digital input Digital output Analogue input Digital output Rotating field enable Analogue output Analogue zero Supply GND Channel N Channel B Channel...

Страница 23: ...to 10m Auxiliary voltage connection Mains potential free auxiliary dc voltage 24V 10 2A The auxiliary voltage is galvanically connected with the logic voltage has internal regenerating fuses has an EM...

Страница 24: ...cable cross section Motor choke Only necessary for a shield capacity of 5nF Approx 25m motor cable Magnetic rings against HF failures of the sensor systems Slide the rings onto the motor lines Connect...

Страница 25: ...e inputs and outputs 24V for the logic and the auxiliary voltage GNDE logic ground Logic voltage 24V Logic ground GNDE DS400 24V X1 4 X1 10 Digital input 10 to 30V Digital inputs X1 5 X1 6 X1 7 X1 11...

Страница 26: ...FRG RUN signal in the 1st disable channel to disable the PWM pulses in the processor there is no RFE signal in the 2nd disable channel to disable the PWM pulses at the output of the processor Restart...

Страница 27: ...State signal via seven segment LED display In case of failures the contact is open BTB opens red LED open relay contact in case of error messages in case of under voltage of the auxiliary voltage 20V...

Страница 28: ...ion of the motor can either be changed by swapping the connections at the differential input or by means of a logic input or by programming The analog inputs can be assigned to different functions Wit...

Страница 29: ...modem cable Do not use a null modem link cable Install the cable only after disconnecting the device from the mains The interface is hard coded to 115200Baud In case of strong interferences at the int...

Страница 30: ...L D3 Master Address xx Address xx Address xx Terminating resistor at the end of the bus line 120Ohm between the CAN H and CAN L The BUS interface is galvanically isolated from the internal device volt...

Страница 31: ...he digitalized signals are used for the polar wheel angle the position and speed control and the incremental output Use only motors with a 2 4 6 or 8 pole resolver which have been approved by UNITEK A...

Страница 32: ...cross connector X7 connect the shield to the connector housing across the motor connector connect the shield to the connector housing Setting parameter see software Manual DS Encoder TTL connection on...

Страница 33: ...pproved by UNITEK Appendix A Observe the motor specific connection data sheet SC Connector X7 15 pole D connector Connecting cable 4 signal conductors twisted and shielded min cross section 0 14mm 2 s...

Страница 34: ...the tacho center point to X7 1 Use only motors with rotor position encoders bl which have been approved by UNITEK Appendix A Observe the motor specific connection data sheet bl Connector X7 15 pole D...

Страница 35: ...nnector X8 is connected as input or output default Output X8 pin 6 not connected or bridged with GND Input X8 pin 6 bridged with 5V X8 1 9 pole D connector M pins connector assignment soldered side No...

Страница 36: ...a4 Bit1 for IN it corresponds to the encoder no of pulses Pulse signals motor revolving clockwise Output level low 0 5V high 4 5V Slope 0 1ms Zero pulse min 0 2ms Output frequency max 200kHz Pulse rpm...

Страница 37: ...rdware failure Flashing Bright dark Starting state after reset auxil voltage 24V off on The first enable stops the flashing display Drive enabled Drive disabled not enabled OK 0 OK 1 ENA 1 OK 1 ENA 0...

Страница 38: ...faulty 5 POWER VOLTAGE Power voltage missing 6 MOTOR TEMP Motor temperature too high 7 DEVICE TEMP Device temperature too high 8 OVER VOLTAGE Over voltage 1 8 x UN 9 I_PEAK Over current 300 A RACE AWA...

Страница 39: ...e and the warning no List of warning signals Display at the BAMOBIL Warning signals with NDrive Meaning 0 MOTOR TEMP Motor temperature superior to 80 1 DEVICE TEMP Device temperature superior to 80 2...

Страница 40: ...irs effected by the Buyer or a third party non observance of the manual which is included in all consignments non observance of the electrical standards and regulations improper maintenance acts of na...

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