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(5) Re-assemble switch bank assembly tension 

springs. 

(6) Install the two spacers and secure the pivot 

post mounting brackets.

(7) Replace the scale, making sure that the 

scale mounting holes are properly fitted 
around the cast-in guides hidden by the 
screws.

(8) Re-calibrate the set points following the 

procedure in PART II.

Note: Terminal block option has integral spade
connections on the shortened leadwires.
Remove leadwires from terminal block.  When
replacing switches be sure to follow the color
coding wiring diagrams (Figure 2).

Explosion-Proof Types

Single Switch Types
(1) Remove die-cast aluminum cover and 

remove two  terminal block mounting screws.

(2) Remove   two  switch   mounting   screws,  

the  switch and the insulator.

(3) Remove leadwires from switch and transfer to

new switch.

(4) Install insulator with new switch and mount in 

control.

(5) Install terminal block and adjust temperature 

setting per PART II.

Dual Switch Types
(1) Remove die-cast aluminum cover,unscrew 

and remove terminal block and insulator,
letting terminal block hang.

(2) Unscrew terminal block supports and remove

two switch mounting screws, washers and 

wire guard.

(3) Lift out dual switch bank and actuating lever 

assembly.

(4) Disconnect six wires at switch terminals.
(5) Assemble new switches and insulators to the

switch bank assembly.

(6) Connect wires at the switch terminals.
(7) Install switch bank assembly, terminal block 

supports, insulators, wire guards and 
terminal block in controller.

(8) Adjust temperature setting per PART II.

Figure 3

Figure 4

General Layout

Explosion Proof Layout

Содержание 800

Страница 1: ...unting 800 or 802 type controls it may be necessary to remove adjustment knob and front cover The knob is secured with a 5 64 Allen Setscrew The cover is secured by four screws at the corners MOUNTING The controller may be mounted in any position to either a surface or panel 1 4 thick maximum Locate it where vibration shock and ambient temperature fluctuations are minimal It is recom mended that m...

Страница 2: ... 2B Optional terminal block wiring is available for single or dual switch controls option M100 See Figure 2C To Surface Mount Explosion Proof Types 820E and 822E type units must be surface mounted Drill mounting holes per Figure 1C Option M449 Attach 2 mounting ears found in separate package to recessed areas on back side of enclosure by means of 2 self tapping screws Mount to surface per Figure 1...

Страница 3: ...t together within 5 of the dial range Turning the knob positions both switch simultaneously maintain ing a constant separation between switches Replace cover and adjustment knob if removed during installation Controller is ready for operation Turn setting pointer to desired control temperature and start up the process To suit particular process conditions or for greater controller accuracy it may ...

Страница 4: ...ct test lights to indicate switch operation or listen for the individual switch clicks Note The adjustment knob slides off adjustment shaft for all controls except the 802 The 802 requires a 5 64 allen wrench Be sure to replace gasket when re assembling In Process Adjustments Use an accurate test thermometer such as a thermocouple with its probe mounted directly to the center of the sensing bulb B...

Страница 5: ...itch assembly to pivot post Part III Replacements The set point of switch 1 is determined by the red Adjustment Pointer The set point of switch 2 may be adjusted by up to 25 of the range span below the switch 1 set point by turning adjust ment D in clockwise See Figure 4 The set point of switch 2 should not be above that of switch 1 To align switch 1 to the Adjustment Pointer loosen adjustment A a...

Страница 6: ...mounting screws the switch and the insulator 3 Remove leadwires from switch and transfer to new switch 4 Install insulator with new switch and mount in control 5 Install terminal block and adjust temperature setting per PART II Dual Switch Types 1 Remove die cast aluminum cover unscrew and remove terminal block and insulator letting terminal block hang 2 Unscrew terminal block supports and remove ...

Страница 7: ...Dimensions 800 Series 820E 822E ...

Страница 8: ...s using wire size recommended in installation sheet Use only factory authorized replacement parts and procedures Do not mount unit in ambient temp exceeding published limits For remote mounted temperature units capillary lengths beyond 10 feet can increase chance of error and may require re calibration of set point and indication LIMITED WARRANTY Seller warrants that the product hereby purchased i...

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