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Tools Needed

Screwdriver

Components available for replacement are the
thermal assembly and the switches (per
Figures 3 and 4).  Replace as follows:

Thermal Assembly Replacement

(1) Thermal assemblies are pre-calibrated at
the factory and can be easily interchanged with
the old one.  Instructions are included with
each replacement assembly. See “In-Process
Adjustments” above for zero adjustment.
(2) Should the thermal assembly be moved for
any reason, it should be repositioned so that
the edge of its flange corresponds with the line
scribed on the instrument case.

Enclosed Types

(Except Explosion-Proof Types)
The leadwire configuration, though rather slack
from the switch bank assembly to the wire
clamp, is necessary for proper controller opera-
tion. This configuration should be duplicated
when replacing the switch.

(1) Turn the adjustment knob to the upper
range limit. This will permit access to all three
scale mounting screws.
(2) Remove the scale and unscrew the screw
holding pivot post mounting bracket. Be sure to
save the two spacers under the bracket. (Dual
switch types only.)
(3) Remove the tension spring from switch
bank assembly.
(4) The switch bank assembly can now be
removed from the pivot post.

Dual Switch Types
(a) Disassemble switch #1 extension spring.
This will permit access to whichever switch
needs replacement.  
(b) Insert new switches and leadwires on
switch bank assemblies.
(c) Re-assemble switch #1 extension spring
and re-install entire assembly onto pivot post.

Single Switch Types
(a)  Remove the cover from the switch.

(b) Insert new switch and leadwires back into

switch cover.

(c) Re-assemble switch assembly to pivot post.

Part III - Replacements 

The set point of switch #1 is determined by the
red Adjustment Pointer. The set point of switch #2
may be adjusted by up to 25% of the range span
below the switch #1 set point by turning adjust-
ment “D” in (clockwise).  See Figure 4. The set
point of switch #2 should not be above that of
switch #1.

To align switch #1 to the Adjustment Pointer,
loosen adjustment “A” and set the Adjustment
Pointer to the scale, then re-tighten adjustment
“A”.

Correction of Capillary

If the length of capillary immersed in the process
differs from the amount immersed at the factory
calibration bath, a calibration shift will occur. The
error may be corrected as follows:

Move set pointer to the highest temperature 
setting. Note indicating scale reading with the
head and sensor at room temperature. Loosen
the two thermal assembly mounting screws. Re-
position the housing index against the calibration
on the instrument case (or skeleton casting) at a
rate of 1 division line per capillary length listed in
the following column. Move to the left if capillary is
to be added to the process, or to the right if capil-
lary is to be removed from process.

Model

Cap Length/

Number

Range

Division*

1

-180 to 120˚F

2 ft.

2

-125 to 350˚F

1 1/2 ft.

3

-125 to 500˚F

1 ft.

4

-40 to 120˚F

4 ft.

5

-40 to 180˚F

3 ft.

6

0 to 250˚F

2 1/2 ft.

7

0 to 400˚F

2 ft.

8

50 to 650˚F

2 ft.

M9

50 to 1000˚F

2 1/2 ft.

*  Added to or taken away from the process.

Tighten the two thermal assembly mounting
screws. Note change indicated scale reading (if
any).

Turn zero adjustment “C” to bring indicating point-
er reading back to the original reading noted
before. Turning in lowers indicated reading.

Note: The thermal assembly can be returned to
its original position by aligning its flange with 
the line scribed on the instrument case.

Содержание 800

Страница 1: ...unting 800 or 802 type controls it may be necessary to remove adjustment knob and front cover The knob is secured with a 5 64 Allen Setscrew The cover is secured by four screws at the corners MOUNTING The controller may be mounted in any position to either a surface or panel 1 4 thick maximum Locate it where vibration shock and ambient temperature fluctuations are minimal It is recom mended that m...

Страница 2: ... 2B Optional terminal block wiring is available for single or dual switch controls option M100 See Figure 2C To Surface Mount Explosion Proof Types 820E and 822E type units must be surface mounted Drill mounting holes per Figure 1C Option M449 Attach 2 mounting ears found in separate package to recessed areas on back side of enclosure by means of 2 self tapping screws Mount to surface per Figure 1...

Страница 3: ...t together within 5 of the dial range Turning the knob positions both switch simultaneously maintain ing a constant separation between switches Replace cover and adjustment knob if removed during installation Controller is ready for operation Turn setting pointer to desired control temperature and start up the process To suit particular process conditions or for greater controller accuracy it may ...

Страница 4: ...ct test lights to indicate switch operation or listen for the individual switch clicks Note The adjustment knob slides off adjustment shaft for all controls except the 802 The 802 requires a 5 64 allen wrench Be sure to replace gasket when re assembling In Process Adjustments Use an accurate test thermometer such as a thermocouple with its probe mounted directly to the center of the sensing bulb B...

Страница 5: ...itch assembly to pivot post Part III Replacements The set point of switch 1 is determined by the red Adjustment Pointer The set point of switch 2 may be adjusted by up to 25 of the range span below the switch 1 set point by turning adjust ment D in clockwise See Figure 4 The set point of switch 2 should not be above that of switch 1 To align switch 1 to the Adjustment Pointer loosen adjustment A a...

Страница 6: ...mounting screws the switch and the insulator 3 Remove leadwires from switch and transfer to new switch 4 Install insulator with new switch and mount in control 5 Install terminal block and adjust temperature setting per PART II Dual Switch Types 1 Remove die cast aluminum cover unscrew and remove terminal block and insulator letting terminal block hang 2 Unscrew terminal block supports and remove ...

Страница 7: ...Dimensions 800 Series 820E 822E ...

Страница 8: ...s using wire size recommended in installation sheet Use only factory authorized replacement parts and procedures Do not mount unit in ambient temp exceeding published limits For remote mounted temperature units capillary lengths beyond 10 feet can increase chance of error and may require re calibration of set point and indication LIMITED WARRANTY Seller warrants that the product hereby purchased i...

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