UNIA TWISTER, Руководство по эксплуатации

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Operating instructions and part catalogue, BALE WRAPPING MACHINE, TWISTER
Strona
2
CONTENTS
1. INTRODUCTION .................................................................................................................................................... 3
1.1. Read the operating instructions .......................................................................................................................... 3
1.2. Intended use ....................................................................................................................................................... 4
1.3. What is important at the purchase ...................................................................................................................... 4
1.4. Guarantee ........................................................................................................................................................... 4
2. WORK SAFETY AND HEALTH .............................................................................................................................. 4
2.1. General rules ...................................................................................................................................................... 5
2.2. Transportation ..................................................................................................................................................... 6
2.3. Operating components of the machine ............................................................................................................... 6
2.4. Maintenance and operation ................................................................................................................................ 6
3. RESIDUAL RISK..................................................................................................................................................... 7
3.1. Residual risk description ..................................................................................................................................... 7
3.2. Residual risk evaluation ...................................................................................................................................... 7
4. WARNING DECALS ON THE MACHINE ............................................................................................................... 8
5. MACHINE CHARACTERISTICS ............................................................................................................................. 9
5.1. General characteristics ....................................................................................................................................... 9
5.2. Machine structure and operation ...................................................................................................................... 10
5.3. TWISTER machine functions............................................................................................................................ 11
5.4. Technical characteristics .................................................................................................................................. 12
5.5. Wrapping machine equipment .......................................................................................................................... 12
6. HANDLING ........................................................................................................................................................... 13
6.1. Delivery ............................................................................................................................................................. 13
6.2. Storage ............................................................................................................................................................. 13
6.3. Assembling machine......................................................................................................................................... 14
6.4. Hydraulic connection with the tractor ................................................................................................................ 15
7. PREPARATORY/ ADJUSTMENT ACTIONS ........................................................................................................ 16
7.1. Setting the draught bar ..................................................................................................................................... 16
7.2. Machine levelling .............................................................................................................................................. 17
7.3. Loading foil ...................................................................................................................................................... 18
7.4. Pre-stress control .............................................................................................................................................. 20
7.5. Foil overlapping ................................................................................................................................................ 20
7.6. Speeding up bale loading (since 2015 models) ................................................................................................ 21
7.7. Bale setter adjustment ...................................................................................................................................... 21
7.8. Preparation to the road transportation .............................................................................................................. 22
8. HANDLING AND OPERATION OF TWISTER WRAPPER .................................................................................. 22
8.1. Operating modes .............................................................................................................................................. 22
8.2. Safe operating of wrapping machine ................................................................................................................ 23
8.3. Wrapping machine Sensors ............................................................................................................................. 24
8.4. Machine controller operating ............................................................................................................................ 26
8.4.1. SWITCHING CONTROLLER ON/OFF ..................................................................................................... 26
8.4.3 STARTING POSITION .............................................................................................................................. 28
8.4.4 WORK MANU ........................................................................................................................................... 29
8.4.5 WRAPPING MACHINE MENU ................................................................................................................. 36
8.4.6 COUNTERS .............................................................................................................................................. 40
8.4.7 SERVICE SETTINGS ............................................................................................................................... 41
8.4.8 EMERGENCY CASES .............................................................................................................................. 46
9 MAINTENANCE ........................................................................................................................................................ 48
9.1 General maintenance instructions .................................................................................................................... 48
9.2 Lubrication ........................................................................................................................................................ 49
9.3 Driving chains ................................................................................................................................................... 50
9.4 Rotating arm drive ............................................................................................................................................ 50
9.5 Hydraulic system .............................................................................................................................................. 51
10 REPLACEMENT PART CATALOGUE .................................................................................................................. 52
10.1 Draught bar ................................................................................................................................................... 53
10.2 Drawbar support ........................................................................................................................................... 55
10.3 Loader ........................................................................................................................................................... 57
10.4 Main frame .................................................................................................................................................... 59
10.5 Half-shaft ...................................................................................................................................................... 61
10.6 Table ............................................................................................................................................................. 63
10.7 Rotating arms ............................................................................................................................................... 65
10.8 Rotating arms ............................................................................................................................................... 67
10.9 Foil feeder ..................................................................................................................................................... 71
10.10 Foil feeder ..................................................................................................................................................... 73
10.11 Knife mechanism .......................................................................................................................................... 75
10.12 Cylinder drive ................................................................................................................................................ 77
10.13 Bale setter ..................................................................................................................................................... 79
10.14 Hydraulics ..................................................................................................................................................... 81
10.14 Sensors ......................................................................................................................................................... 93