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Troubleshooting
1) No Main Power to 120 VAC Control Circuits.
External 120VAC power cord is not connected to the load bank or 120VAC external control
power is not turned on.
External Control Power Main Switch or circuit breaker is not closed.
Terminals damaged during shipment.
Control Circuit Fuse is blown (check and replace as required).
Dirty or loose connections or faulty Main Power Switch.
2) Cooling fans Not Operating.
No External control Power.
Loose or broken connection at fans terminal blocks, contactor etc.
Fan / Control circuit fuse is blown.
Fan current low switch is tripped (Current Sense Indication on HMI – Safety Screen)
Fan blades jam.
3) Over-Temp fault indication on HMI Display.
Obstruction or restriction of air flow at Load Bank cold-air intake or hot-air exhaust.
Cooling fans are not operating.
Fan current low switch is actuated indicating fan(s) failure.
Check for proper cooling fan operation and proper direction of airflow.
Over-Temp switch or Over-Temp auxiliary relay is malfunctioning or not operating correctly.
Loose or broken connection at temperature switch terminal / blocks.
6) Voltage detection fault on HMI Display
Wrong 3phase input power (480/240VAC) on CAM-LOK connectors.
Input power voltage is higher or lower than allowed tolerances.
7) Over voltage fault indication on HMI screen:
Input power voltage is higher than allowed tolerances.
8) Fan fault Indication:
Cooling fans failure.
9) Current Sense Fault on HMI display
3 Phase Current Imbalance due to 3 phase voltage imbalance.
Blown load step fuse in branch load circuit (check and replace as necessary).
Loose bus bar or loose connection at resistor terminal or fuse (tighten all bus bar and
connection points as required).
Resistor element failure and burned open (replace as necessary).
10) Load Step or Load step application circuit cannot be energized.
Cooling fan failure, Over-Temp, Wrong Voltage also see item 2 thru 8 above.
Load Dump switch is operated. One or more of the branch circuit load step fuses for the
load step in question is blown (check and replace as necessary).
One or more of the load step resistor for the load step in question has failed or burned open
(check and replace as necessary).
Load step contactor has failed or is inoperative due to loose connection or failed-open coil.
10) Load Step energized without rated load, or un-balanced load.
Applied main input bus voltage from power source under test is de-rated, low, imbalanced
or inadequate.
Contactor failure or not closing properly. Loose connection.
One or more of the branch circuit load step fuses for the load step in question is blown
(check and replace as necessary).