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© PJSC, Ulyanovsk Automobile Plant, 2016

WARNING!

The Operation Manual details the necessary rules of motor
vehicle operation and maintenance.
Prior to motor vehicle operation, please read the Operation
Manual and the vehicle log book carefully.

In particular, please read the sections "Safety requirements and

warnings", "New motor vehicle running-in" and "Engine start-up
and stop" carefully.

Improper operation can lead to injuries, malfunction in the motor

vehicle and its assemblies and termination of the manufacturing
plant's warranty liabilities.

For safety and fault-free motor vehicle operation please observe
the operation and maintenance instructions specified in the Manual.

Motor vehicle maintenance may be handled by one of the service

stations recommended by the company that sold the motor vehicle.
The service stations are provided with the necessary spare parts,
special tools sets and instruments. All motor vehicle maintenance
works are carried out by experienced specialists.

Due to continuous work on motor vehicle enhancement, the
design may be subject to modifications not described in the present
publication.

Have a great trip!

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Содержание PATRIOT

Страница 1: ...Ulyanovsk Automobile Plant PJSC Motor Vehicles UAZ PATRIOT UAZ PICKUP UAZ CARGO Operation Manual OM 05808600 132 2011 Sixth Edition 2016...

Страница 2: ...mblies and termination of the manufacturing plant s warranty liabilities For safety and fault free motor vehicle operation please observe the operation and maintenance instructions specified in the Ma...

Страница 3: ...e motor vehicles manufactured in U as per Category 1 of GOST 15150 are meant for operation under ambient operating temperatures of 40 up to 40 C air relative humidity of up to 100 at 25 C air dust con...

Страница 4: ...on number means X geographical zone where manufacturing plant is located T country code T manufacturing plant code Descriptive part II vehicle index Fig 1 1 Motor vehicle name plate I Full Transport V...

Страница 5: ...r Indicating part III year of vehicle manufacture and its order number Bodyshell identification number is stamped on the upper radiator cowl frame connector Fig 1 2 Chassis identification number is st...

Страница 6: ...at the end of the identifica tion A zero shall be entered in place of the sixth character II indicating part VIS consists of six characters The first character a letter or a digit represents the cond...

Страница 7: ...ehicle weight kg 2 650 2 690 2 860 2 940 2 775 2 825 Gross weight distribution over axles kg on the front axle 1 217 1 260 1 230 1 285 1 090 1 145 1 132 1 130 1 195 1 182 on the back axle 1 433 1 430...

Страница 8: ...8 Fig 1 5 Main dimensions of UAZ PATRIOT motor vehicle with gross weight dimensions are given for reference depending on package To center of tow eye To center of tow eye...

Страница 9: ...9 Fig 1 6 Main dimensions of UAZ PICKUP motor vehicle with gross weight dimensions are given for reference dimensions with tonneau cover depending on package To center of tow eye To center of tow eye...

Страница 10: ...10 Fig 1 7 Main dimensions of UAZ PICKUP motor vehicle with a load box cover with gross weight dimensions are given for reference depending on package To center of tow eye To center of tow eye...

Страница 11: ...11 Fig 1 8 Main dimensions of UAZ PICKUP motor vehicle with a load box top bow dimensions are given for reference depending on package To center of tow eye To center of tow eye...

Страница 12: ...12 Fig 1 9 Main dimensions of UAZ PICKUP motor vehicle with a load box shelter with gross weight dimensions are given for reference depending on package To center of tow eye To center of tow eye...

Страница 13: ...13 Fig 1 10 Main dimensions of UAZ CARGO motor vehicle with gross weight dimensions are given for reference To center of tow eye To center of tow eye...

Страница 14: ...Main dimensions of UAZ CARGO motor vehicle with a food van or a general purpose van with gross weight dimensions are given for reference dimension for an insulated van To center of tow eye To center...

Страница 15: ...e moving at uniform velocity 120 km h l 100 km 15 5 12 5 15 6 12 6 Note Fuel consumption rate is used to determine the motor vehicle s technical condition and shall not be the operation standard Fuel...

Страница 16: ...Maximum climb covered by a motor vehicle of gross weight degree 31 60 Inmost wading depth m 0 5 Engine Model ZMZ 40906 ZMZ 51432 Designation UAZ 3163 UAZ 23632 UAZ 23602 UAZ 31638 UAZ 23638 UAZ 23608...

Страница 17: ...force feed and splash Crankcase ventilation Closed Fuel feed system Distributed fuel injection with electronic control Fuel Lead free petrol Regular 92 AI 92 4 GOST R 51105 AI 92 K4 GOST 32513 it is p...

Страница 18: ...installed in the bodyshell the power take off box is installed The front and back universal joint shafts Open type with two universal joints and a movable spline connection The back universal joint d...

Страница 19: ...ll nut rack quadrant with electrically powered hydraulic steering Brakes pedal brake type type of drive pedal brake parking brake type parking brake actuator type With front disc brakes and back drum...

Страница 20: ...or 3212 3771 Borisov BATE 14V 90A for motor vehicles with A C AAK 5727 Iskra 14V 120A or 5122 3771 30 Pramo Electro 14V 120A Accumulator battery 6ST 66A3 6ST75A 6ST90A Spark plugs AU14DVRM GOST P53842...

Страница 21: ...rking system Designed to warn a driver of obstructions located out of driver s sight when motor vehicle moving in reverse with max speed of 5 km h Adjusting values Designation UAZ 3163 UAZ 31638 UAZ 2...

Страница 22: ...beginning of steerable wheels turning in one direction to the steering wheel position corresponding to the beginning of steerable wheels turning in the opposite direction deg max 20 Wheel and tire in...

Страница 23: ...2 5 0 25 2 5 0 28 2 8 0 28 2 8 Fuelling data litres Fuel tanks right left 36 36 Engine cooling system 14 0 Engine lubrication system 6 5 Brake hydraulic drive system 0 6 Gearbox housing 2 5 Transfer h...

Страница 24: ...atch someone or something It is prohibited to drive a motor vehicle with any door opened 6 Do not adjust tilt angle of steering column when driving a motor vehicle 7 Do not adjust the driver seat when...

Страница 25: ...ss 22 When handling low freezing liquid or fuel or brake fluid please observe the following rules avoid any operations as a result of which these liquids or fumes can enter a mouth cavity do not let l...

Страница 26: ...terminals against oxidation 26 A jacking apparatus installed improperly can cause serious injury or motor vehicle damage It is strictly prohibited to carry out works under a motor vehicle supported o...

Страница 27: ...1 During the initial operating period all recommendations specified in chapter New motor vehicle running in shall be strictly observed 2 Switching engine malfunction lamp on does not mean that the eng...

Страница 28: ...ngine for more than 10 minutes with minimum idle speed in order to prevent oil penetration to the intake system from the turbocharge bearing assembly 11 In case of frequent brake pedal depressing in a...

Страница 29: ...the condition of the plastic limiting clip of the middle seat belt 19 Using the heater fan at above average to maximum operation modes under pouring rain conditions can result in soaking of the filte...

Страница 30: ...ssible These pings can increase with high gear actuation and with the front wheels turned to the limit 28 The opened lift gate or the back header can block visibility of the back lighting means of you...

Страница 31: ...ystem head unit 9 device switches Set of switches depends on the motor vehicle package climate control system automatic operation switch rear screen de mist and mirror heating switch mirror heating sw...

Страница 32: ...32 Fig 3 1 Control elements and driver s seat equipment for motor vehicles with the transfer case f Dymos see item description in the text...

Страница 33: ...33 Fig 3 2 Control elements and driver s seat equipment for motor vehicles with the transfer case of UAZ PJSC see item description in the text...

Страница 34: ...e cigar lighter for electric device connection 16 parking brake lever To engage the parking brake position the lever up to disengage press the button on the lever face and position the lever down agai...

Страница 35: ...le loading 0 one driver or a driver with a passenger on the front seat the point between 0 and 1 all seats in the interior are occupied 5 persons 1 all seats in the interior are occupied plus cargo in...

Страница 36: ...he vehicle light switch II left direction indicators are ON unstable position III left direction indicators are ON stable position IV right direction indicators are ON unstable position V right direct...

Страница 37: ...fter switching off the ignition lock or interruption in intermittent wiper operation of over 75 15 s the set delay values are not saved IV windshield wiper constant mode low speed is ON stable positio...

Страница 38: ...to the ignition switch and swaying the steering wheel to right and left turn the key clockwise to position I In order to avoid accidentally switching on the starter with engine on key position II the...

Страница 39: ...goes out Signal device switching on continuously lit lamp or blinking lamp indicates a malfunction of the engine control system In case of continuously lit lamp if it is not accompanied by significan...

Страница 40: ...companied by significant deterioration of riding qualities driving is permitted at low speed to the nearest authorized service station of UAZ PJSC to carry out diagnostic works Prolonged operation wit...

Страница 41: ...istance lights ON signal device blue font fog lights ON signal device green rear fog light ON signal device orange door ajar signal device red security alarm system signal device yellow immobilizer ON...

Страница 42: ...mputer By long pressing the cluster switch over 2 s the setting mode is activated Day month and year can be set by turning the switch clockwise counter clockwise Switching over between day month year...

Страница 43: ...both in a stationary motor vehicle and when driving in cruise modes along the straight line without wheel slip Engage all wheel drive in due time before entering a difficult road section Switching th...

Страница 44: ...wheel and back wheel drives will have different rpms at the moment of engagement all wheel drive system switching over to the emergency mode is possible of which the simultaneous switching on of signa...

Страница 45: ...r switch in the tanks Senders are switched over by short pressing the central key zone The signal device lights up according to the connected sender L left tank R right tank 3 front seat heater switch...

Страница 46: ...Key upgrading state after the procedure of switching over to this state the system registers re registers the required number of the ignition keys When starting up the ignition without successful key...

Страница 47: ...e Warning To register re register the keys any two keys that were previously registered during the last session should be used Take all necessary measures to prevent key loss It is not recommended to...

Страница 48: ...ecognized the immobilizer turning on signal device is OFF 10 seconds after starting up shut ignition turning the key into the 0 position Fig 3 10 For 10 s start up the ignition using another registere...

Страница 49: ...egistered not the first and not the second registered key The immobilizer turning on signal device is continuously lit Release the accelerator pedal Key registration is completed if in 2 s the signal...

Страница 50: ...r vehicle electronic anti theft system Warning Using the RCP in the absence of obstruction it is possible to control the electrical interlocking system in the front from the left and right side of the...

Страница 51: ...e motor vehicle data link connector Control System Operation Procedure Door locks locking and armed mode switching on using the RCP To lock door locks and switch armed mode ON it is necessary to short...

Страница 52: ...window lowering Unlocking of all side doors locks and the T gate l o c k with automatic side door window opening is carried out by pressing the respective RCP button and holding it pressed till the w...

Страница 53: ...equently the system should be switched over to the standard unlocking mode it is necessary to repeat the above mentioned procedure Searching for a motor vehicle in an unlighted parking place By single...

Страница 54: ...locking has door lock overheating protection If locking or unlocking is performed many times over a short period of time the system stops responding to switch pressing If it has happened the switch s...

Страница 55: ...is shut if no motor vehicle side doors were opened Window position control from the switches in the doors is not possible when the armed mode is switched ON Operation of exterior mirror adjustment ele...

Страница 56: ...ressed RCP battery replacement A lithium battery CR2032 type is installed in the RCP its initial voltage is 3V If the RCP s supply voltage is within normal range indicator 1 flickers with every pressi...

Страница 57: ...iated becomes educative in this teaching session When the teaching procedure is violated the system logs out of the teaching mode without any results saved and the system status indication in the clus...

Страница 58: ...so in max 3 s after starting up the ignition press button 4 on the teaching control panel and hold it pressed Successful completion of teaching is accompanied by triple T signal blinking a short horn...

Страница 59: ...ns If a faulty sensor or other system malfunction is detected after the switching on signal a continuous low tone horn is given for 3 s then if sensor A left as viewed in the direction of motor vehicl...

Страница 60: ...contaminations using a soft cloth moistened with a mild soap solution When removing contaminations from the PSS surface avoid applying pressure to its central part in order to prevent damages DPS may...

Страница 61: ...limiter system Autocruise AC and Overspeed limiter OSL system OSL is designed to maintain the set vehicle speed automaticlly without the driver pressing the accelerator pedal and for automatic limita...

Страница 62: ...ability to operate the unit in Interior preheating mode Unit fan control capacity Motoreducer control of the recirculation flap When actuating the tail lamps all markings on the switches of the contr...

Страница 63: ...ly when the motor vehicle ignition is started or via signal of the pre start liquid heater control unit Pre start liquid heater control unit transmits a signal power for turning on of the control pane...

Страница 64: ...itions from 5 to 9 an additional electric pump of the heater is switched on if there is no signal from the A C switch to turn on the A C In AUTO mode the switch controls the air temperature which is a...

Страница 65: ...in motion recirculation mode should be turned off to avoid window fogging On motor vehicles with additional interior heater heating rate of the rear triple passenger seat can be increased In order to...

Страница 66: ...g fluid to the heater 3 electric motor with a pump for ZMZ 40905 engine 4 fitting 5 lid of the compartment in the floor tunnel lining 6 switch unit Fig 3 7 7 case of the tunnel lining glove compartmen...

Страница 67: ...d control unit of the heater fan switching the air conditioner on off motoreducer of the recirculation flap motoreducer of the air current distribution flap and choke flap Besides its own control elem...

Страница 68: ...witched on and the position of rotary switch 1 is changed then the interior air temperature is set in accordance with the new value Switching off AUTO mode occurs after pressing the AUTO switch a seco...

Страница 69: ...and the actuating elements of the climate control unit are adjusted in accordance with the control elements of the climate control unit Air conditioner Depending on the configuration the motor vehicl...

Страница 70: ...switch 3 Fig 3 12 and a minimum air temperature be set at the flick of switch 1 Lighting lamps Interior lighting is performed by pilot lamps 3 Fig 3 16 and rear interior light 4 The pilot lamps unit i...

Страница 71: ...losed When the ignition is turned on the interior lighting is on only if at least one side door is open Interior rearview mirror Fig 3 16 Interior mirror is adjusted by pivoting around its joint WARNI...

Страница 72: ...pulling moving part 2 Fig 3 18 3 19 of the door handle The door opens from inside when turning handle 2 Fig 3 20 3 21 toward you Fig 3 16 Lighting lamps interior rearview mirror sun visors and hand g...

Страница 73: ...lly lock all the doors The locks in the rear doors and the tail gate have interior handle blocking levers child lock which prevent the doors from opening from inside the motor vehicle The handle is lo...

Страница 74: ...utton 2 door handle 3 armrest handle 4 pocket 5 place for loud speaker mounting 6 switch unit Fig 3 9 3 23 7 place for twitter mounting window aperture when opening closing the window If a body part i...

Страница 75: ...form the passengers about the directions of use and dangers when the power windows are used inappropriately Keep children away from the switches of the power windows Do not hang hands or other body pa...

Страница 76: ...sts should be adjusted so that the back of the head touches the midpoint of the headrest when the head rests upon it If it is not possible then the headrest should be raised to the uppermost position...

Страница 77: ...eadrest upward from the uppermost position while pressing the button of the headrest lock Adjustment of the front seats in the longitudinal direction is performed by lever 1 Fig 3 23 Pull the lever lo...

Страница 78: ...pull up handle 2 several times until it is set to the desired height To lower the driver s seat pull down handle 2 several times until it is set to the desired height For your convenience make the adj...

Страница 79: ...f the rear triple seat make sure the center seat belt is not fastened WARNING Mounting of the universal child restraint system according with the Table 3 2 is performed with the seat belts of the vehi...

Страница 80: ...ear facing seat ISO R3 IL IL D Rear facing seat ISO R2 IL IL C Rear facing seat ISO R3 IL IL I 9 18 kg B Front facing seat ISO F2 IUF IUF B1 Front facing seat ISO F2X IUF IUF A Front facing seat ISO F...

Страница 81: ...nd insert it into lock 4 until it clicks Press the red button of the lock to unfasten the belt The center seat belt of the UAZ Pickup is a static lap belt The seat belt height adjuster has three fixed...

Страница 82: ...on the backrest If the seat backrest is inclined too much the seat belt may slip increasing the risk of getting injured in an accident WARNING Control the condition of plastic restriction clip 6 Fig...

Страница 83: ...again the audio alarm algorithm will repeat if the driver s seat belt is not fastened Diagnostics of defective unfastened seat belt indicator Seat belt signal device is on when the driver s seat belt...

Страница 84: ...lining If the motor vehicle is equipped with air springs for the hood the latter should close by inertia after overcoming the force of the air springs WARNING Before closing the hood make sure it wil...

Страница 85: ...e wiper blade about its axis of rotation and place it nearly perpendicularly to the lever prior to this step release the wiper blade lock by pressing the tab on the adapter between the wiper blade and...

Страница 86: ...ne cooling system 2 washer reservoir 3 auxiliary electric heater pump 4 air filter 5 engine cooling system radiator Luggage compartment Luggage compartment has a pullout cover to protect the luggage W...

Страница 87: ...must not exceed the 3 4 of the nominal rotational speed 2 Do not exceed the motor vehicle nominal load 3 Do not drive along the tough roads deep mud sand steep inclines etc 4 Do not haul the trailer 5...

Страница 88: ...eutral position Remember that in order to prevent the starter from accidentally switching on when the engine starts the ignition switch is equipped with the interlock which allows the engine to be res...

Страница 89: ...the engine warms up If the engine does not start after the third attempt stop the ignition detect and remove the malfunction Starting a cold engine at temperature below 20 C In order to ease the star...

Страница 90: ...air or fuel sensors detects a temperature below 10 C then the heating plugs indicator starts to glow when turning on the ignition The duration of pre start warming up process with heating plugs depen...

Страница 91: ...clutch fast by pressing the clutch pedal as far as it can go engage the clutch smoothly avoiding a quick release of the clutch pedal which results in jerking motion of the motor vehicle and a slow en...

Страница 92: ...e quick reflexes Determine in advance the uphill gradient and shift to the required gear which would provide a required rim pull without shifting the gear In order to overcome a steep incline use the...

Страница 93: ...drive carefully on the crest of the corrugation and at low speed Driving along snowy or icy roads Switch on the minimum gear and drive slowly As the braking path of the vehicle on the slippery road is...

Страница 94: ...he reduction gear of the transfer case Avoid maneuvering and sharp turns After fording as soon as possible but not later than on the same day check oil in all units Change oil in units where water is...

Страница 95: ...s equipped with a ball type tow hitch WARNING Remember that when the engine turns off the forces required for steering input and motor vehicle braking increase significantly Strictly follow the requir...

Страница 96: ...r vehicle to make sure there are no fuel oil coolant or brake fluid leakages Eliminate the detected leakages Check and replenish the coolant oil in the crankcase braking fluid and fuel to the required...

Страница 97: ...ter 3 Check the operation of the body heating and ventilation systems Eliminate the defects 4 Wash the fuel tanks prior to the winter season of operation or after 30000 km 5 Replace oils in the units...

Страница 98: ...any or 409 1012005 406 1012005 02 manufactured by LLC BIG Filter company Regularly check up oil in the crankcase and fill it up as required Make the check before starting the engine When checking the...

Страница 99: ...arning lamp may be on at idle but it shall go out immediately after increasing the crankshaft rpm It is recommended to flush the engine lubrication system after each two oil changes For that purpose d...

Страница 100: ...l be flushed mounted on the valve cap Check the membrane for damage and breakage When re assembling ensure tightness of connections WARNING DO NOT operate the Engine with a non pressure tight ventilat...

Страница 101: ...ow temperature freeze fluid TOSOL A40M OG 40 Lena or OG 40 TOSOL TC At the ambient air temperature 40 C use the low freeze point fluid TOSOL A40M OG 40 Lena or OG 40 TOSOL TC The cooling fluid operati...

Страница 102: ...ling fluid has a high thermal expansion coefficient and its level in the expansion tank varies significantly depending on the temperature check the level at the system temperature of 15 20 C If the co...

Страница 103: ...down raise the cooling fluid level in the expansion chamber to the standard and close the expansion chamber plug run 2 3 cycles of the engine warm up cool down and raise the cooling fluid level again...

Страница 104: ...2 for which it is necessary to loosen bolts 13 adjust the drive belt tension by adjustment bolt 14 and move the pump along the rails Tighten bolts 13 In motor vehicles equipped with an air conditioner...

Страница 105: ...r rinsing threaded connections with specific fluids When the feed system or the ignition system is faulty a lot of unburnt hydrocarbons ingress into the neutralizer due to this the temperature in the...

Страница 106: ...y when the right fuel tank is empty Feed System WARNING The motor gasoline and its vapours are toxic and flammable Observe the following rules observe fire safety rules avoid any operations as a resul...

Страница 107: ...vel indicator sender wires and insulate them disconnect fuel pipe line tubes and hoses loosen filling pipe collar and pull off connection hose Then unscrew coupling band pins turn collars down so as n...

Страница 108: ...el supply hose 12 fuel supply tube 13 vapor diversion tube 14 fine fuel filter to fuel module discharge tube 15 fine fuel filter 16 right fuel tank fuel supply tube 17 right fuel tank vapor diversion...

Страница 109: ...y tightened tighten collars and screw couplings to sealed condition fuel tubes shall be installed until click of the quick coupler s locking spring start the engine running idle and check the system v...

Страница 110: ...s and programming devices the data link connector covered with protective lid is installed under the hood on the front bodywork panel Fig 9 10 Control unit is installed under the motor vehicle house c...

Страница 111: ...odes that allow the engine to go on in close to normal conditions Nonetheless when the fault is caused by ignition malfunctioning engine fault lamp starts to blink to avoid exhaust gas neutralizer fai...

Страница 112: ...ater the minimum fuel volume in the right fuel tank must be at least 5 liters Engine ZMZ 51432 Fig 9 11 9 12 Engine suspension During operation check tightening of threaded joints of the front and the...

Страница 113: ...lter Used oil shall be drained from the crankcase while hot right after the trip Prior to draining open the oil filler cap 4 then unscrew oil drain plug The oil drains for at least 10 minutes When rep...

Страница 114: ...neoilsandfromdifferentmanufacturers may not be mixed When oil of one grade is replaced with oil of another grade we recommend you flush the engine lubrication system When petroleum oil is replaced wit...

Страница 115: ...the system components of gum residue In case of increased oil consumption for burn out loss and occurrence of black smoke out of the motor vehicle exhaust pipe check the crankcase ventilation system...

Страница 116: ...water flush the spilled fluid with water air the room remove clothing contaminated with the fluid dry it outside the room and wash it Take due care when opening the cap of the expansion tank of the e...

Страница 117: ...7 to ON position In cases of emergency e g coolant level drastic reduction fill cooling system with distilled water for a short use period Do not use salt water or alkali for softening of water as it...

Страница 118: ...The manufacturer bears NO responsibility for cooling system elements break down caused by water freeze Replacement and tensioning of mounted units drive belts Regularly check the belts tension and co...

Страница 119: ...on roll 4 bolt 5 steering power booster pulley 6 air breather pulley 7 air breather booster pulley Fig 9 15 Alternator system pump belt drive cooling and HPFP 1 Crankshaft damper pulley 2 automatic te...

Страница 120: ...kerosene etc may not be used If the above requirements are not met UAZ PC shall bear no warranty responsibility in case of the fuel equipment failure Precautions 1 Prior to dismantling and installatio...

Страница 121: ...h cartridge 4 Fig 9 17 2 Lubricate gasket 3 on the housing of the new filter cartridge with pure diesel fuel oil 3 Replace with a new housing with a filter element turning until spacer 3 contacts with...

Страница 122: ...fuel drain hoses 6 jet pump 7 right side fuel tank 11 high pressure fuel pump HPFP 13 fuel feed tube 14 fuel drain tube 15 fuel tank valve 16 19 vapor emission tubes 18 left fuel tank tube to jet pum...

Страница 123: ...21 6 24 5 N m 2 2 2 5 kg s m start the engine It is recommended to install onto the engine the high pressure fuel lines from HPFP to injectors only once Repeated installation will not ensure the join...

Страница 124: ...ilter maintenance see engine ZMZ 40905 section Exhaust gas recirculation system Exhaust gas recirculation system Fig 9 18 reduces toxic nitrogen oxides exhaust gases emission by partially feeding exha...

Страница 125: ...lamp on the motor vehicle dashboard diagnostics of the engine control system Fig 9 18 Recirculation system scheme 1 turbine 2 compressor 3 recirculation valve 4 recirculating gases cooler 5 air suppl...

Страница 126: ...s When a malfunction is detected the control unit switches on malfunction signalling lamps and on the vehicle dashboard Malfunction is recorded in its memory ATTENTION When the EDC fault signalling la...

Страница 127: ...ocking of synchronizers rings of the gearbox may occur Clutch WARNING Brake fluid is poisonous Keep it in a tightly closed container While working with it follow these rules avoid any operations as a...

Страница 128: ...e spacer Transfer case Regularly check threaded couplings see Annex 2 When leak is detected find out the reason and replace defective parts spacers cups To check oil level screw out plug 9 Fig 9 21 or...

Страница 129: ...arbox housing drain plug 7 transfer case housing drain plug 8 motor drive 9 transfer case housing filler plug Fig 9 22 Dymos 5 step gearbox UAZ transfer case and clutch release cylinder 1 clutch relea...

Страница 130: ...malfunction signal device turns on after switch starting and turns off when the system in normal condition When signal device is turned on go to the nearest authorized service center for four wheel dr...

Страница 131: ...of the filler orifice Drain the oil through orifice 2 Fig 9 24 at the bottom of the housing by screwing out filler plug 1 Axial clearance over 0 05 mm in the bearings of the axle drive pinion is not p...

Страница 132: ...tion to the condition of the tightening of the steering knuckle pins At the wear of the interacting spherical surfaces of liners 3 or pins 2 the pre load disappears and the air gap appears along the c...

Страница 133: ...sidering the removed O rings 5 6 and joint 7 of the steering knuckle In case the control parameter is not reached tighten the clamping bush once again by turning the wrench by 10 20 and tighten the nu...

Страница 134: ...ir pressure in them deformed discs or weakening of fastening of wheels can cause an accident Regularly check tyres condition and air pressure discs condition and safe mounting Since tyres of different...

Страница 135: ...securely fixed to the hold by a sector Move the wheel away from exhaust manifold to a 40 mm air gap prior to wheel adjustment to avoid a tyre burnout from exhaust manifold when using exhaust system wi...

Страница 136: ...the nut turn the steering wheel to adjust the rollers in the bearing properly 7 Replace locking washer replace and tighten counter nut at tightening torque to be 20 25 N m 2 0 2 5 kgs m Upon bearing r...

Страница 137: ...The steering mechanism can be used only for a short time when the hydraulic power steering is broken as a result of the pump damage the hose or the pump drive belt malfunction or when the motor vehic...

Страница 138: ...of the steering column propeller shaft air gaps in the steering mechanism Tie rod joints do not require adjustment and lubrication during vehicle operation If non repairable joints have an air gap rep...

Страница 139: ...than 20 min until bubbles come out from the oil Inspect the connections between the hoses and the power steering units and eliminate the leakage as required 5 Let the engine run for 15 20 sec and blee...

Страница 140: ...that the vacuum pump can create the depression in the brake booster comfortable enough for braking Please keep in mind that frequent pushing of the brake pedal immediate pedal push after its release...

Страница 141: ...trajectory and minimum braking distance However the motor vehicle braking distance can be increased when breaking on roads with soft surface gravel sand unrolled snow compared to lock braking in the s...

Страница 142: ...ary Check the outer surface of bushes 10 in the area of boots 8 for grease and lubricate them with UNIOL 2M 1 TU 38 5901243 92 grease as required Move clip 3 until pistons 9 rest the inner surface of...

Страница 143: ...ically during vehicle operation In ABS equipped motor vehicles the calipers have recesses WARNING The brake disc hardware the tubing T connector the parking brake drive details the governor drive and...

Страница 144: ...ers safety caps 3 to the wear of the linings and to the condition of the brake drum Safety caps must be tightly installed in piston and cylinder seats and not damaged If the drum working surface has d...

Страница 145: ...sembly comes to an end remove the bar After the reassembly press the brake pedal 2 3 times to install the pistons to the working position Do not press the brake pedal when the brake drum or the leadin...

Страница 146: ...he piston has no stroke as well as poor or excessive stroke the valve or its drive have malfunctions When inspecting the hydraulic drive pay attention to protective boot 1 to the position of gauge plu...

Страница 147: ...ied out at a service station as it requires additional diagnostic equipment 1 Check all couplings of the brakes hydraulic drive for leakages and the flexible rubber pipes and hoses 2 Clean the bypass...

Страница 148: ...mark into the master cylinder tank Cover the tank cap Screw the cap tightly with effort carefully to avoid breaking it While bleeding add the fluid to the master cylinder tank in time and do not let t...

Страница 149: ...g 2 tank 3 vacuum booster 4 brake signal switches 5 brake pedal 6 adjusting screw 7 nuts 8 buffer The wheel parking brake is equipped with the system which compensates wear of the friction linings aut...

Страница 150: ...150 Fig 9 36 Parking brake drive 1 front cable 2 parking brake signal switch 3 drive lever with sector 4 6 nuts 5 cables equalizer 7 rear left cable 8 rear right cable 9 idler lever unit...

Страница 151: ...ever 3 must be lowered and lifted rear wheels should be turned with hands It is forbidden to check the parking brake system while moving It should be done only on a slope Drive line parking brake affe...

Страница 152: ...oosen adjusting screw 10 by 4 6 clicks so that the drum revolves freely by hands If adjusted correctly the travel of lever 1 should correspond to 3 5 clicks of the lever pawl Adjust the length of the...

Страница 153: ...or 2 stud 3 13 snap pin 4 parking brake signal switch 5 6 nuts 7 drive cable 8 bolts 9 spring washers 10 adjusting screw 11 release spring 12 spring bracket 14 idler lever 15 drive rod 16 locknut 17 a...

Страница 154: ...nel left from the steering column Fig 9 38 The scheme of relays and fuses is located on the inner side of the box cap To access the relay and box release the upper part of cap 20 Fig 3 1 3 2 overcomin...

Страница 155: ...reen and mirrors heating F7 10 Left fog light F8 10 Right fog light F9 20 Windshield wiper switch windshield wiper driver s switch box rear seat passenger switch box rear bodyshell heater F10 20 Heati...

Страница 156: ...ing and chemical burn strictly observe the safety requirements specified in the accumulator battery manual avoid electrolyte or its fumes entering the mouth cavity respiratory system or eyes it is ver...

Страница 157: ...erating manual At the factory the motor vehicle is installed with the accumulator battery the density of which is 1 28 0 01 g cm3 Do not allow continuous battery discharge by a large current when star...

Страница 158: ...r min 1 minute no more than 3 times If the engine cannot be started detect and eliminate the malfunction Lighting system light and audio alarm Lamp maintenance consists in its adjustment and replaceme...

Страница 159: ...etween the headlamps center and the ground level V V mo tor vehicle longitudinal axis projection A A B B axes of headlamps centers Fig 9 41 Headlamp 1 adjusting screw 2 adjusting gear with inner hexag...

Страница 160: ...ith screw 1 Fig 9 42 using S 5 or Torx T20 keys Install the light into the position in which the cutoff line coincides with line 1 Fig 9 43 To replace front fog lights remove wiring harness connector...

Страница 161: ...Cargo on front fenders sideways To change T signal lamps press catches 1 Fig 9 44 and remove T signals then take out socket 2 with the lamp Replace T signal lamps only when lockers are removed Fig 9 4...

Страница 162: ...roken they are replaced with a new rearview mirror Tail lamps are located in the bodyshell back Replace tail lamps from the motor vehicle cabin Remove catch 1 Fig 9 46 of lower cap holder 2 pull cap 3...

Страница 163: ...ed The center high mount stop lamp Fig 9 50 is located at UAZ Pickup on the tailgate depending on configuration and is fixed by catches 1 The bad lamp should be replaced Reading lamps and dome lamp Fi...

Страница 164: ...ic sensors isolate the wires to avoid short circuiting Use a hex socket wrench or a box wrench to remove the coolant temperature sensor and the coolant emergency temperature sensor without damaging th...

Страница 165: ...fan modes or other similar modes Do not use jet mode for washing door and window apertures to avoid weatherstrip release and water coming into the cabin Wipe dry the washed bodyshell surfaces to avoid...

Страница 166: ...les of the chassis until the fresh grease squeezes out While greasing follow these rules 1 Drain oil from the engine and the transmission units immediately after the motor vehicle stops while the unit...

Страница 167: ...uired 2 Install the jack on level ground under the axle shaft housing 3 Untwist internal jack screw 3 as high as the clearance between the axle shaft housing and the ground allows 4 Move jack pawl 5 t...

Страница 168: ...168 Fig 10 1 Jack 1 housing 2 external screw 3 internal screw 4 head 5 pawl 6 handle 7 ratchet Fig 10 2 Jack 1 hexagon under 22 mm wrench 2 yoke 3 extension Option 1 Option 2...

Страница 169: ...the starter for 3 5 sec to spread oil over the whole surface of cylinders 4 Clean the electric wiring from dirt and dry it thoroughly 5 Clean all the unpainted exterior metal motor vehicle surfaces a...

Страница 170: ...to keep the motor vehicle and poisonous substances acids alkali etc together Maintenance of preserved motor vehicle Carry out the motor vehicle maintenance every two months Do the following 1 Thorough...

Страница 171: ...ir transport fasten them in accordance with the water transport shipment scheme or air transport shipment scheme Use appliances that will not damage the details and the paint of the motor vehicle Moto...

Страница 172: ...3 21 of reverse light A12 21 3 21 of fog and parking lights P21 5W 21 5 A12 21 5 2 T signal side repeaters of UAZ 23602 WY5W 5 Side T signals of UAZ 3163 and of UAZ 23632 LED License plate lamps AC12...

Страница 173: ...e nuts 2 9 3 6 Exhaust manifold nuts 2 0 2 5 Self locking nuts of neutralizer and engine 4 6 5 1 Oil housing bolts 1 2 1 8 Spark plugs 2 1 3 1 Clamps of power system rubber hoses 0 25 0 35 Clamps of c...

Страница 174: ...of proportioning valve and of switch working cylinder for clutch 1 0 1 4 Switch working cylinder with plastic housing 0 7 1 0 Bolts of front disc brakes 14 16 Bolts of brake system proportioning valv...

Страница 175: ...EURO diesel fuel GOST R 52368 of type II or type III of grades A B C D E F of classes 0 1 2 3 4 according to operating conditions Engine oils ZMZ 40906 engine lubrication system SAE 0W 30 from 30 to...

Страница 176: ...W 30 from 20 to 30 C SAE 10W 40 from 20 to 35 C SAE 15W 30 from 15 to 35 C SAE 15W 40 from 15 to 45 C SAE 20W 40 from 10 to 45 C SAE 20W 50 from 10 to 45 C and higher SAE 30 from 5 to 45 C SAE 40 from...

Страница 177: ...f steering column shaft tie rod joints splines of steering system propeller shaft mechanism of steering wheel adjustment release and adjusting mechanisms of parking brake parking brake drive cable fro...

Страница 178: ...4 RosDot 4 Rosa Rosa 3 Tom For ABS equipped vehicles Rosa DOT 4 Rosa 3 Engine cooling system Cooling fluid Shell safe OZH 40 Lena OZH 65 Lena TOSOL A 40M TOSOL A 65M OZH 40 TOSOL TS OZH 65 TOSOL TS Wa...

Страница 179: ...le electric equipment Manufacturing Name Precious Mass g Type Metal 683 3709 Understeering switch silver 0 3034 6212 3827 Fuel Level sensor silver 0 013806 palladium 0 0048774 ruthenium 0 0008569 6002...

Страница 180: ...58 Autocruise and Overspeed limiter system 61 Vehicle interior and body equipment 62 Interior heating ventilation and conditioning 62 Lighting lamps 70 Interior rearview mirror 71 Exterior rearview mi...

Страница 181: ...ngine 112 Engine suspension 112 Engine gas distribution mechanism 112 Engine lubrication system 112 Engine crankcase ventilation system 114 Cooling system 116 Gas exhaust system 120 Microprocessor con...

Страница 182: ...169 Maintenance of preserved motor vehicle 170 Depreservation 171 Chapter 12 Transportation 171 Chapter 13 Utilization 171 Annex 1 Motor vehicle lamps 172 Annex 2 Tightening torque of main threaded c...

Страница 183: ...Memo...

Страница 184: ...PICKUP UAZ CARGO Operation Manual RE 05808600 132 2011 Sixth Edition Prepared for publishing by UAZ PJSC Chief Designer Department Editor in chief Chief Designer O A KRUPIN Editor I L NIKOLAEV Content...

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