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Page 16

Step 133:

 Extend and route servo wires to

RX.   Melt or drill channel to hide wires

Step 134:

 Solder or insert extensions as

desired.  Forcep “pull tools” helps route wires

Step 131:

 Glue both elevator servos together

as shown

Step 132:

 Locate and cut elevator servo cavity

under stab LE as shown

slice servo cavity
all the way
through the
fuselage

if you use extensions,
it will take three (3)
18” extensions to
reach the RX

Step 135:

 Cut a channel down the bottom

center for the wires

Step 136:

 Feed the wires through channels

Step 137:

 Tuck the wires into channel and tape

in place as shown

Step 140:

 Install EZ connectors on aileron

servo arms.

Install servo arms
so they are
centered

(Transmitter trim
and stick neutral
with servo arms
perpendicular)

Step 139:

 Hook up and and test your radio

to insure controls move as intended.

Step 138:

 Once all wires are routed and

tucked into place glue servos into cavities.

ailerons use EZ
connectors

rudder and
elevator will use
Z bends insead
at servo end

Содержание Big Bouncer

Страница 1: ...Bouncer Whether you ve just entered the exciting world of radio control and 3D flying or you re a seasoned veteran the Bouncer is the perfect combination of agility durability versatility and value fo...

Страница 2: ...ate and velcro strap on the fuselage for the new battery position AgoodtestforanaerobaticCGpositionistoflythe plane upright and trim the elevator for level flight Then flyinvertedandseeifanydownelevat...

Страница 3: ...Step 8 Align aileron to wing as shown Step9 TrimAileron to match wing tip angle with sharp hobby knife as shown Step 10 Make slicing tool from scrap wood and razor blade exactly 0 470 thick Assemble...

Страница 4: ...l parts to the bench when slicing Step 17 Trim hinge at angle as shown to aid insertion during next step Step 16 Apply kicker to hinge Step 15 Apply thin CAto hinge on both sides Step 20 Once hinge ga...

Страница 5: ...24 pieces Work glue into the entire slot from nose to tail Cut the 48 pieces first You ll use the 24 pieces now Save the other ones for the wing later There are 8 line marks for you to slice Use your...

Страница 6: ...location on fuselage as shown Step 33 Measure and mark the center location for the wing rear position Step 34 Connect the spar location marks as shown Step 36 Poke and slice carefully through to the...

Страница 7: ...uick gripintowingslots Work quickly for this and the following steps one wing at a time Step 50 Repeat for bottom side joints as shown Step 41 Obtain two identical large blocks to use as supports duri...

Страница 8: ...r Mount You ll need scissors white motor mount plastic paper templates 3M77 drill motor Step 58 Saw to remove H insides as shown Step 57 Drill 1 4 holes where indicated at H corners Step 56 Drill cent...

Страница 9: ...ip ruler cutting board mylar hinge material clamps rear fuselage strong scissors tin snips Note wires route on left side of fuselage Step 70 Make slices for mylar hinges as indicated Step 67 Glue the...

Страница 10: ...a point as shown not critical Step 76 Glue the spar into the horizontal stab as shown Step 77 Tape the joint to clamp it while the glue dries Step 78 Carefully remove the tape when glue is dry Step 7...

Страница 11: ...ep 86 Select the bottom surface and measure location for elevator horns Step 87 Slice the foam as shown for the horns cut all the way to the top surface Step 88 Glue horns in place as shown Horns shou...

Страница 12: ...ure to flex the hinge for your desired travel 50 degrees each way is good for 3D Step 96 Gather parts and tools Make and Apply Fuse Reinforcements You ll need scissors thick and thin G10 material pape...

Страница 13: ...hown with white gorilla glue or quick grip Use plenty of glue for G10 to foam joint Step 107 Glue G10 reinforcements to other side as shown Step 106 Repeat for bottom rod Step 108 Align rods so they g...

Страница 14: ...t Step 111 Apply glue to joiner doublers spacers as shown Step 112 Glue joiner doubler spacers together as shown Step 114 Assemble joiners as shown Step 116 Glue assembled joiners to fuse lage as show...

Страница 15: ...ns so their wires will reach the receiver 1 1 2 from hinge locate tip aileron servos about 19 from wing root Step 127 Test fit servo and make slits in foam for wire to RX as shown Step 126 Slice servo...

Страница 16: ...xtensions to reach the RX Step 135 Cut a channel down the bottom center for the wires Step 136 Feed the wires through channels Step 137 Tuck the wires into channel and tape in place as shown Step 140...

Страница 17: ...ice as needed Step 145 Install rudder control horn as you did the others Elevator and rudder use 2 56 rods and clevises Clevises go into control horn end z bends give better clearance at servo end Ste...

Страница 18: ...rt carbon tube to locate support inserts as shown Step 158 Glue support inserts to one support plate with CA and kicker as shown Repeat Steps for other LG Strut also Drill holes first Heavy duty tin s...

Страница 19: ...s step The edge marks location of LG spar to be inserted into wing and through fuselage Step 167 With a sharp hobby knife slice the borders for the LG supports as shown Step 168 Using Dremel tool with...

Страница 20: ...ube as shown Step 175 Test fit gear supports and tube Clear any foam which prevents full insertion Step 179 Check and adjust alignment as needed while glue cures Step 180 Attach 64 rubber bands as sho...

Страница 21: ...0 supports and clamp till dry Step 184 Slice the rudder as shown to receive wire Slice should be next to hinge for best strength Refer to template for G10 reinforcement location Step 186 Gather parts...

Страница 22: ...ugh fuse to poke zip tie around G10 reinforcements as shown Step 196 Mount secured as shown Re peat for all 4 corners of H mount Step 195 Stretch behind H mount and around rod as shown Step 194 Apply...

Страница 23: ...ttery Step 206 Slice through fuselage above and below battery edge locations as shown Step 205 Mark center of battery as shown Step 204 Make hole in wing to clear battery connector if needed Step 209...

Страница 24: ...hard nose down crashes It can be installed at any time Step 216 Smear Quick Grip over any foam corners likely to contact the ground Step 215 Apply mylar strips to avoid scuffs when taxiing aggressive...

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