-40-
Installing the new brake caliper
1. First inspect the brake assembly for grooves, flaking,
cracks, heat checking, thickness variation, insufficient rotor
thickness, and look to see that the mounting hardware is
straight. Replace any component as needed (or desired)
per manufacturer recommendations.
2. Assemble the new caliper assembly.
Note: Use two lug
nuts to secure rotor against the hub face when
reassembling the calipers. After the brake is assembled
remove the lug nuts.
3. One caliper will be used on the inboard side, with the
hydraulic line fitting adapter installed on the top side of the
piston boss. The other caliper will be used on the outboard
side with the bleed screw installed at the top of the piston
boss. Install both of these calipers onto the attaching
bracket. Make sure that the bleed screw points up and is
located on the outboard caliper. Torque bolts to
25-35 Ft.
Lbs.
4. Connect the new crossover brake line on the bottom sides
of the piston boss on both calipers.
Note: Make sure the
crossover line fits snug around the calipers and rotor
without touching the rotor. Spin the rotor to ensure there is
proper clearance. Torque the crossover line to
12-15 Ft.
Lbs.
Torque the bleed screw and the hydraulic line fitting
adapter to
60-76 Inch Lbs.
5. Reassemble the brake pads into the disc brake. Make sure
to locate the brake lining side of the pads toward the rotor
surface, and the steel side of the pads toward the calipers.
Align the holes in the brake pads with the ones in the
calipers. Insert the brake pad retaining bolt and tighten nut
until snug against shoulder of bolt.
6. Reconnect the brake actuation system. Refer to your
Operation Maintenance Service Manual for proper
operation.
7. Bleed and flush brake system per your actuation systems
Operation Maintenance Service Manual.
8. Remount the wheel. Refer to your
Operation Maintenance
Service Manual for proper wheel nut torque procedures.
9. Spin wheel to ensure proper clearance between the wheel,
crossover brake line, and the rotor.
Braking Systems - Hydraulic
Содержание DPT40-B
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