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Maintenance and Adjustment

117

MAINTENANCE AND ADJUSTMENT

Table of Contents

Scheduled Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  124

Oil Level Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Oil Level Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  125

Oil and Oil Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  125
Disposal of Used Engine Oil and Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  126
Oil Specification and Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  127

Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  127

Corrosion Inhibitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Coolant Level Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  128

Coolant Level Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  129
Coolant Change  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  130
Radiator and Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  130

Throttle Control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

Clutch Fluid Level Inspection and Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

Final Drive Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  132

Final Drive Oil Level Adjustment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  132

Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  133

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  133
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  133

Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  133

Brake Wear Inspection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  133

Breaking-in New Brake Pads and Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  133
Brake Pad Wear Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  134
Disc Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  135

Front Brake Fluid Level Inspection and Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . .  135
Rear Brake Fluid Inspection and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  136
Brake Light Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  137

Содержание Trophy

Страница 1: ...arly important information is presented in the following form Note This note symbol indicates points of particular interest for more efficient and convenient operation Warning This warning symbol identifies special instructions or procedures which if not correctly followed could result in personal injury or loss of life Caution This caution symbol identifies special instructions or procedures whic...

Страница 2: ...riumph web site at www triumph co uk or telephone Triumph Motorcycles America Limited on 678 854 2010 Noise Control System Tampering with the Noise Control System is Prohibited Owners are warned that the law may prohibit The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicl...

Страница 3: ...in this manual by an authorized Triumph dealer This handbook is also available from your local dealer in Dutch French German Italian Japanese Spanish Swedish Talk to Triumph Our relationship with you does not end with the purchase of your Triumph Your feedback on the buying and ownership experience is very important in helping us develop our products and services for you Please help us by ensuring...

Страница 4: ...ph Motorcycles America Limited Publication part number 3853706 issue 1 Table of Contents This handbook contains a number of different sections The table of contents below will help you find the beginning of each section where in the case of the major sections a further table of contents will help you find the specific subject required Foreword 1 Warning Labels 12 Parts Identification 14 Serial Num...

Страница 5: ...or use as a two wheeled vehicle capable of carrying a rider on his her own or a rider and one passenger The total weight of the rider and any passenger accessories and luggage must not exceed the maximum load limit of 526 lbs 239 kg Warning This motorcycle is installed with a catalytic converter below the engine which along with the exhaust system reaches very high temperature during engine operat...

Страница 6: ...cinity of any open naked flame Take care not to spill any gasoline on the engine exhaust pipes or mufflers when refuelling If gasoline is swallowed inhaled or allowed to get into the eyes seek immediate medical attention Spillage on the skin should be immediately washed off with soap and water and clothing contaminated with gasoline should immediately be removed Burns and other serious skin condit...

Страница 7: ...you or your passenger s head comfortably and securely A brightly colored helmet will increase a rider s or passenger s visibility to other operators of road vehicles An open face helmet offers some protection in an accident though a full face helmet will offer more Always wear a visor or approved goggles to help vision and to protect your eyes Warning Always turn off the engine and remove the igni...

Страница 8: ...handling stability or other aspect of the motorcycle operation that may result in an accident causing injury or death Warning Consult your authorized Triumph dealer whenever there is doubt as to the correct or safe operation of this Triumph motorcycle Remember that continued operation of an incorrectly performing motorcycle may aggravate a fault and may also compromise safety Warning Ensure all eq...

Страница 9: ...orcycle without formal training in the correct riding techniques that are necessary to become licensed is dangerous and may lead to loss of motorcycle control and an accident Warning Always ride defensively and wear the protective equipment mentioned elsewhere in this foreword Remember in an accident a motorcycle does not give the same impact protection as a car Warning This Triumph motorcycle sho...

Страница 10: ... you have become thoroughly familiar with its handling and operating characteristics Never exceed the legal speed limit Warning Banking to an unsafe angle may cause instability loss of motorcycle control and an accident Warning Ensure that you know and respect the rules of the road Read and observe publications such as MOTORCYCLE SAFETY YOU AND YOUR MOTORCYCLE RIDING TIPS and also read and become ...

Страница 11: ... to try to stop the wobble or weave In some cases it helps to shift your body weight forward by leaning over the tank Copyright 2005 Motorcycle Safety Foundation All rights reserved Used with permission Handlebars and Footrests Warning The rider must maintain control of the vehicle by keeping hands on the handlebars at all times The handling and stability of a motorcycle will be adversely affected...

Страница 12: ...tion in this handbook Before riding ensure that all riders have understood and complied with all the information to which these labels relate Warning Label Locations Trophy and Trophy SE chqw R P M Coolant page 127 Tires page 143 Tire Pressure Monitoring if equipped page 52 Windshield page 164 Cockpit Stowage page 113 Helmet page 7 ...

Страница 13: ...e mounted to the motorcycle using a strong adhesive In some cases labels are installed prior to an application of paint lacquer Therefore any attempt to remove the warning labels will cause damage to the paintwork or bodywork chqt P b X X R P M Daily Safety Checks page 96 Unleaded Fuel page 70 Engine Oil page 124 Cockpit Stowage page 113 Breaking In page 95 ...

Страница 14: ...ge location 7 Accessory socket if equipped 8 Accessory socket if top box equipped 9 Seat lock 10 Rear brake caliper 11 Center stand 12 Rear suspension spring rebound damping adjuster models without Triumph Electronic Suspension TES 13 Gear change pedal 14 Side stand 15 Coolant expansion tank 16 Front brake caliper 17 Front brake disc chqw 1 2 4 6 8 11 12 13 15 16 17 14 9 10 3 7 5 ...

Страница 15: ...mph Electronic Suspension TES 23 Battery and main fuse 24 Radio antenna models fitted with audio system 25 Front fork 26 Engine oil level sight glass 27 Oil filler cap 28 Rear brake pedal 29 Rear suspension spring pre load adjuster models without Triumph Electronic Suspension TES 30 Muffler 31 Rear brake disc 32 Rear turn signal brake tail light assembly chqt 18 19 27 22 23 24 28 29 31 30 20 25 26...

Страница 16: ... Front brake fluid reservoir 11 Rear view mirror 12 Front brake lever 13 Engine stop switch 14 Starter button 15 Cruise control adjust button 16 Cruise control ON OFF button 17 Ignition switch 18 Fuel filler cap 19 Audio controls models fitted with audio system 20 Windshield adjustment switch 21 Heated grip switch 22 Instrument s select button 23 Direction turn signal switch 24 Horn button chsc 2 ...

Страница 17: ...frame In addition it is displayed on a label which is also adjacent to the steering head Record the vehicle identification number in the space provided below Engine Serial Number 1 Engine serial number The engine serial number is stamped on the engine crankcase immediately below the gearbox Record the engine serial number in the space provided below chsk 1 chsm 1 ...

Страница 18: ...Serial Numbers 18 This page intentionally left blank ...

Страница 19: ...ystem Malfunction Indicator Light 27 Battery Warning Light 28 Alarm Immobilizer Indicator Light 29 Tire Pressure Warning Light if TPMS is fitted 30 Triumph Electronic Suspension TES Warning Light if electronic suspension is fitted 31 Frost Symbol 32 Traction Control Warning Light 33 Cruise Control Light 34 Multi function Display Screen 34 Clock 34 Ambient Air Temperature 34 Gear Position Display 3...

Страница 20: ... 53 TPMS Sensor ID Number 53 System Display 54 Sensor Batteries 54 TPMS Symbol 54 Tire Pressures 55 Replacement Tires 55 Triumph Traction Control TTC 55 Triumph Traction Control Settings 56 Triumph Electronic Suspension TES if equipped 56 Cruise Control 58 Activating Cruise Control 59 Deactivating Cruise Control 60 Resuming the Cruise Control Set Speed 61 Increasing Speed while in Cruise Control 6...

Страница 21: ...nt SELECT Button 67 Windshield and Heated Grips Switch Unit 68 Motorcycles without Audio 68 Motorcycles with Audio 68 Hazard Warning Lights 68 Throttle Control 69 Brake Use 69 Fuel Requirement Refuelling 70 Fuel Grade 70 Fuel Tank Cap 71 Filling the Fuel Tank 72 Brake and Clutch Lever Adjusters 73 Stands 74 Side Stand 74 Center Stand 74 Tool Kit Owner s Handbook and Audio System Handbook 75 Seats ...

Страница 22: ...elmet and Luggage Hooks 82 Helmet Hooks 82 Luggage Straps and Hooks 82 Electrical Accessory Sockets 83 Windshield 84 Pannier System 86 To Remove Each Pannier 87 To Install Each Pannier 87 Pannier Operation 88 Top Box if equipped 90 Removing the Top Box 90 Mounting the Top Box 91 Top Box Operation 93 Breaking in 95 Safe Operation 96 Daily Safety Checks 96 ...

Страница 23: ...ngine management malfunction indicator light 12 Hazard warning lights button 13 Multi function display screen See next page 14 Left hand direction turn signal light 15 Triumph Traction Control TTC light 16 Tire pressure warning light if Tire Pressure Monitoring System TPMS is fitted 17 Ambient light sensor 18 High beam indicator light 19 ABS warning light 20 Cruise control light 21 Triumph Electro...

Страница 24: ...ation display area 3 Clock 4 Selected gear 5 Frost symbol 6 Ambient air temperature display 7 Coolant temperature gauge 8 Heated seat indicator if equipped 9 Lower message display area 10 Heated grip indicator if equipped TRIP 1 MPH 62 10 08 6 2 C MPH 64 1892 ODO 144 2 1 2 5 10 9 4 6 7 8 3 ...

Страница 25: ... This information is displayed in three ways permanently automatically as required or selected by the rider Permanent messages include clock selected gear ambient air temperature coolant temperature front and rear heated seat status if equipped and turned on heated grip status if equipped and turned on fuel gauge Automatic messages include information messages warning messages Automatic messages m...

Страница 26: ...dicates when the transmission is in neutral no gear selected The warning light will illuminate when the transmission is in neutral with the ignition switch in the ON position Low Oil Pressure When the ignition is switched on the low oil pressure warning light will illuminate The low oil pressure warning light will go off once the engine is started providing the oil pressure is correct With the eng...

Страница 27: ...ngine management system In such circumstances the engine management system will switch to limp home mode so that the journey may be completed if the fault is not so severe that the engine will not run Caution Stop the engine immediately if the high coolant temperature warning light illuminates Do not restart the engine until the fault has been rectified Severe engine damage will result from runnin...

Страница 28: ...ignition is switched on the battery warning light will illuminate The battery warning light will go off once the engine is started providing the battery voltage is correct With the engine running if the battery voltage becomes low the battery warning light in the tachometer will illuminate and BATTERY LOW will also be visible in the lower message screen 1 Battery low warning light 2 Instrument mes...

Страница 29: ...to have the fault checked and rectified ABS Anti Lock Brake System Indicator Light Note Cruise control and traction control will not function if there is a malfunction with the ABS system and the ABS warning light is illuminated When the ignition switch is turned to the ON position it is normal that the ABS warning light will flash on and off The light will continue to flash after engine start up ...

Страница 30: ...essure at which the warning light illuminates is temperature compensated to 68 F 20 C but the numeric pressure display associated with it is not see page 144 Even if the numeric display seems at or close to the standard tire pressure when the warning light is on a low tire pressure is indicated and a puncture is the most likely cause TRIP 1 MPH 0 10 08 N 22 C 1892 ODO LOW PRESSURE WARNING FRONT TY...

Страница 31: ...he message ADJUSTMENT COMPLETE will be displayed for a short time Calibration see page 57 the warning light will flash twice every second during system recalibration and the lower message screen will display the alternating messages PLEASE WAIT and RECALIBRATION IN PROGRESS During recalibration the motorcycle must remain stationary Riding the motorcycle will cause the recalibration to be halted an...

Страница 32: ...rts moving the display will return to normal after a short time If the effect of the engine s heat becomes excessive temporarily appears on the display TRIP 1 MPH 0 10 08 N 2 C 1892 ODO 144 2 chdo 2 1 Warning Black ice sometimes called clear ice can form at temperatures several degrees above freezing 32 F 0 C especially on bridges and in shaded areas Always take extra care when the temperatures ar...

Страница 33: ...rning light 2 Instrument message If the traction control light and the malfunction indicator light MIL become illuminated at the same time there is a malfunction with the traction control system which requires investigation by your local Triumph dealer TC TRIP 1 MPH 0 10 08 N 22 C 1892 ODO 144 2 chdo 1 2 TTC SYSTEM DISABLED Warning If the traction control is not functioning care must be taken when...

Страница 34: ...2 to 24 hour and set the time see SETTINGS on page 43 Ambient Air Temperature The instruments will display the ambient air temperature in ºC or ºF To change the temperature from ºC or ºF refer to Changing Units on page 49 1 Clock 2 Temperature display Warning Cruise control must only be used where you can ride safely at a steady speed Cruise control should not be used when riding in heavy traffic ...

Страница 35: ... temperature gauge indicates the temperature of the engine coolant When the ignition is switched on all eight bars of the display will be shown When the engine is started from cold the display will show no bars As the temperature increases more bars in the display will be shown When the engine is started from hot the display will show the relevant number of bars dependant on engine temperature The...

Страница 36: ...ndicate intermediate fuel levels between full and empty When 1 9 US gallons 4 5 liters of fuel remain the low fuel warning light will illuminate see page 26 a few seconds later the display screen will switch to Range display see page 42 This indicates there are approximately 1 9 US gallons 4 5 liters of fuel remaining in the tank and you should refuel at the earliest opportunity After refuelling t...

Страница 37: ...GH settings The heated seats symbol in the instruments will show which seats are on and the heat setting selected for each seat When the heated seats are on the symbol in the instruments will illuminate as shown below Both seats off Both seats low Both seats high Front seat on high rear seat on low Front seat on low rear seat on high Heated seat switch operation is described on page 78 TRIP 1 MPH ...

Страница 38: ...nterval Indicator 1 Service indicator When the ignition is switched on and the distance to the next service is 500 miles 800 km or less the display will briefly show the distance remaining before the next service If the service is overdue the distance will be displayed as a negative number When the service has been carried out by your authorized Triumph dealer the system will be reset TRIP 1 MPH 0...

Страница 39: ...and the heated seats and heated grips are switched on they will be automatically switched off along with the accessory sockets and audio system if equipped to allow the charging system to charge the battery The engine idle speed may also be increased If necessary have the battery and charging system checked by your authorized Triumph dealer The display will remain on until one of the following con...

Страница 40: ...ccessed when the motorcycle is stationary from the SETTINGS menu Trip Computer 1 and 2 There are two sets of trip computer data shown as TRIP 1 and TRIP 2 Each trip displays the same sets of data independently of the other trip It is possible to Reset each set of trip data independently Trip 2 can also be set to reset automatically after an adjustable time delay of between 1 and 8 hours Select whi...

Страница 41: ...essure Monitoring System TPMS is fitted center display line only Triumph Electronic Suspension TES Settings Trophy SE center display line only Each display provides the following information Odometer Shows the total distance that the motorcycle has travelled Average Speed The average speed is calculated from when the trip computer was last reset After being reset the display will show dashes until...

Страница 42: ...uter was last reset Tire Pressures if Tire Pressure Monitoring System TPMS is Fitted Tire pressure information is displayed for each tire see page 52 The letter F or R identifies the front or rear tire Digital Speedometer The digital speedometer displays the current speed in the selected units mph or km h The units are set independently of the units set in the Bike Setup menu TES Settings Trophy S...

Страница 43: ...stationary and in neutral press and hold the SELECT button on the left hand switch cube until SETTINGS is highlighted in the display screen Press and release the SCROLL button until the desired display is highlighted Press the SELECT button to enter the item The display will scroll through in the following order when pressing down on the SCROLL button it will scroll through in the reverse order if...

Страница 44: ...ual preferences different riding styles or different loading conditions Profile Menu After entering either profile press and release the SCROLL button until the desired display is highlighted The display will scroll through in the following order when pressing down on the SCROLL button it will scroll through in the reverse order if up on the button is pressed LOAD pressing the SELECT button will l...

Страница 45: ... for a full description of TES Mode TES Mode Adjustment Comfort Shown TES LOADING Trophy SE models only press the SCROLL button to select either 1 UP 1 UP LUGGAGE or 2 UP modes Press the SELECT button to save the selection and exit See page 58 for a full description of TES LOADING TES LOADING Adjustment 1 UP LUGGAGE Shown Warning Any adjustments made to the motorcycle when it is moving must be car...

Страница 46: ...TC or HEADLIGHT settings via the ADJUSTMENT screen are stored in a current profile separately from the two saved profiles This allows temporary changes to be made to a profile without editing a saved profile however these changes will be lost when a saved profile is loaded To load a saved profile see page 47 Warning Adjust road speed to suit the visibility and weather conditions in which the motor...

Страница 47: ... 2 Use the SCROLL button to select an option see page 41 and press SELECT to exit Note The same trip item cannot be displayed in the UPPER and LOWER position at the same time Trip 1 Items Lower Display Line TRIP 1 RESET pressing SELECT resets TRIP 1 data immediately TRIP 2 ITEMS pressing the SELECT button enters the TRIP 2 setup screen and prompts for the item to be set on the upper display line U...

Страница 48: ... trip time trip distance average fuel consumption fuel used average speed Bike Setup After entering the BIKE SETUP screen press and release the SCROLL button until the desired display is highlighted Trip Setup Screen The display will scroll through in the following order when pressing down on the SCROLL button it will scroll through in the reverse order if up on the button is pressed LANGUAGE pres...

Страница 49: ...sired clock display and press SELECT to save and exit UNITS pressing the SELECT button enters the UNITS setup screen and prompts for MILE or KM Units Select Press the SCROLL button to select the desired unit and press SELECT The instruments will now prompt ECONOMY If MILE is selected the options available will be MPG UK or MPG US If KM is selected the options available will be KM L or L 100 KM Use...

Страница 50: ...t Lower Message Area This area displays warning and information messages using different layouts depending upon the message type Warning Messages The following Warning messages may be displayed if a fault is detected COOLANT TEMP HIGH see page 27 OIL PRESSURE LOW see page 27 BATTERY LOW see page 27 ABS SYSTEM DISABLED see page 29 CHECK MANUAL TES SYSTEM see page 58 TTC SYSTEM DISABLED see page 55 ...

Страница 51: ...stem is described in detail in the Audio System Handbook supplied with the motorcycle Automatic Self Cancelling Turn Signals This Triumph model has an automatic self cancelling turn signal function that can be disabled or enabled The available options are AUTO Turn signal self cancelling is on In this mode the turn signals will self cancel after 213 ft 65 meters have been travelled and 8 seconds h...

Страница 52: ...re the default temperature for metric units is C pressure PSI or BAR To access the units display see BIKE SETUP on page 49 Tire Pressure Monitoring System TPMS if equipped Note The Tire Pressure Monitoring System TPMS is standard equipment on Trophy SE models and available as an accessory on Trophy models On Trophy models TPMS must only be fitted by your authorized Triumph dealer The TPMS display ...

Страница 53: ...be fitted to the wheel rim to indicate the position of the tire pressure sensor which is near the valve TPMS Sensor ID Number An ID number for each tire pressure sensor is printed on a label which is attached to the sensor This number may be required by the dealer for service or diagnostics If the TPMS has been fitted at the factory labels identifying the front and rear TPMS sensor ID numbers will...

Страница 54: ...completely flat only dashes will be visible in the display screen the red TPMS warning light will be on and the TPMS symbol will flash continuously Contact your authorized Triumph dealer to have the sensor replaced and the new serial number recorded in the spaces provided on page 53 1 Tire pressure warning light 2 Instrument message TPMS Symbol With the ignition switch turned to the ON position if...

Страница 55: ...ystem will engage and alter the engine power until traction to the rear wheel has been restored The traction control warning light will flash while it is engaged and the rider may notice a change to the sound of the engine Note Traction control will not function if there is a malfunction with the ABS system The warning lights for the ABS traction control and the MIL will be illuminated Warning The...

Страница 56: ...ettings via the instruments while the motorcycle is stationary MODE and LOADING settings or moving MODE only The three MODE damping options available are COMFORT NORMAL SPORT The three LOADING pre load options available are 1 UP 1 UP LUGGAGE 2 UP To access the TES settings see ADJUSTMENT on page 48 Warning Do not attempt to adjust the traction control settings while the motorcycle is in motion as ...

Страница 57: ... the adjustment will be made as described above If the engine is not started before the ignition is switched off then the requested setting will be lost and the previous settings will be used It is also possible to store the TES settings to two separate profiles see page 47 allowing settings to be stored for different rider s individual preferences different riding styles or different loading cond...

Страница 58: ...warning light will extinguish once the re calibration is next allowed to complete Cruise Control TRIP 1 MPH 0 10 08 N 26 C 1892 ODO 144 2 1 chdo Warning Cruise control must only be used where you can drive safely at a steady speed Cruise control should not be used when riding in heavy traffic on roads with sharp blind bends or when they are slippery Using cruise control in heavy traffic on roads w...

Страница 59: ...te until cruise control has been activated by pressing SET on the adjust button To turn on the cruise control press in the on off button 1 Cruise control ON OFF button 2 Cruise control adjust button SET 3 Cruise control adjust button RES Warning Only operate this Triumph motorcycle at high speed in closed course on road competition or on closed course racetracks High speed operation should only th...

Страница 60: ...rning light 2 Set speed Note Riding with either brake actuated or the clutch not fully released will prevent operation of the cruise control system Deactivating Cruise Control The cruise control can be deactivated by one of the following methods Roll the throttle fully forward Pull the clutch lever Operate the front or rear brake Increase speed by using the throttle for more than 60 seconds Press ...

Страница 61: ... single digit increments When the desired speed is shown in the display stop pressing the adjust button While increasing the speed the display screen in the instruments will show the new set speed in the lower display area The new speed will flash until the motorcycle has achieved that speed After 4 seconds the display screen will change to the previous display Note If riding up a steep incline an...

Страница 62: ...g the steering lock ignition switch the ignition key is required to operate the seat lock fuel tank cap panniers and top box if equipped When the motorcycle is delivered from the factory two keys are supplied together with a small tag bearing the key number Make a note of the key number and store the spare key and key number tag in a safe place away from the motorcycle A transponder is fitted with...

Страница 63: ...ition 5 PARK position Engine Immobilizer The ignition barrel housing acts as the antenna for the engine immobilizer When the ignition switch is turned to the OFF position and the ignition key is removed the engine immobilizer is on see page 29 The engine immobilizer is turned off when the ignition key is in the ignition switch and it is turned to the ON position Caution Do not store the spare key ...

Страница 64: ...t leave the steering lock in the P position for long periods of time as this will cause the battery to discharge Warning For reasons of security and safety always move the ignition switch to the OFF position and remove the key when leaving the motorcycle unattended Any unauthorized use of the motorcycle may cause injury to the rider other road users and pedestrians and may also cause damage to the...

Страница 65: ...arily only the ignition switch should be used to stop the engine Starter Button The starter button operates the electric starter For the starter to operate the clutch lever must be pulled to the handlebar Note Even if the clutch lever is pulled to the handlebar the starter will not operate if the side stand is down and a gear is engaged Cruise Control ON OFF Button When the cruise control button i...

Страница 66: ...elect high beam push the switch forward To select low beam push the switch rearwards When the high beam is turned on the high beam indicator light will illuminate Note A lighting on off switch is not fitted to this model The position light brake tail light and license plate light all function automatically when the ignition is turned to the ON position The headlight will only function when the ign...

Страница 67: ...he central position To disable the turn signal self cancel system see page 52 Horn Button When the horn button is pushed with the ignition switch turned to the ON position the horn will sound Pass Button Note The pass button will only operate when the engine is running When the pass button is pressed the headlight main beam will be switched on It will remain on as long as the button is held in and...

Страница 68: ... audio fitted have an additional set of switches installed next to the windshield and heated grip switch The audio system is described in detail in the Audio System Handbook supplied with the motorcycle Hazard Warning Lights To turn the hazard warning lights on or off press and release the hazard warning light switch on the instruments The ignition must be switched on for the hazards warning light...

Страница 69: ...icted engine RPM and throttle movement MIL illuminated limp home mode with the engine at a fast idle condition only MIL illuminated engine will not start For all of the above conditions contact an authorized Triumph dealer as soon as possible to have the fault checked and rectified Brake Use At low throttle opening approximately 20 the brakes and throttle can be used together At high throttle open...

Страница 70: ...This Triumph motorcycle will give its best performance when using unleaded gasoline However the following should be used as a guide if you use any oxygenated fuels Ethanol Ethanol fuel is a mixture of 10 Ethanol and 90 gasoline and is often described under the names gasohol Ethanol enhanced or contains Ethanol This fuel may be used in your Triumph motorcycle MTBE Methyl Tertiary Butyl Ether The us...

Страница 71: ...e OFF position Do not smoke Do not use a mobile telephone Make sure the refuelling area is well ventilated and free from any source of flame or sparks This includes any appliance with a pilot light Never fill the tank until the fuel level rises into the filler neck Heat from sunlight or other sources may cause the fuel to expand and overflow creating a fire hazard After refuelling always check tha...

Страница 72: ...sed and locked Caution Contaminated fuel may cause damage to fuel system components cbdf 1 2 3 Warning Overfilling the tank can lead to fuel spillage If fuel is spilled thoroughly clean up the spillage immediately and dispose of the materials used safely Take care not to spill any fuel on the engine exhaust pipes tires or any other part of the motorcycle Because fuel is highly flammable any fuel l...

Страница 73: ...uster wheel to align one of the numbered positions with the arrow mark on the lever holder The distance from the handlebar grip to the released lever is shortest when set to number five and longest when set to number one Warning Do not attempt to adjust the lever with the motorcycle in motion as this may lead to loss of motorcycle control and an accident After adjusting the lever operate the motor...

Страница 74: ...tand step down firmly on the foot finder part of the stand then lift the motorcycle up and to the rear using the handhold in the rear footrest hanger or the pillion grab handle For instructions on safe parking refer to the How to Ride the Motorcycle section Warning The motorcycle is fitted with an interlock system to prevent it from being ridden with the side stand in the down position Never attem...

Страница 75: ...r care must be taken not to drop or lean the seat against any surface which may damage the seat or seat cover See page 163 for seat cleaning information Caution To prevent damage to the seat or seat cover care must be taken not to drop the seat Do not lean the seat against the motorcycle or any surface which may damage the seat or seat cover Instead place the seat with the seat cover facing upward...

Страница 76: ...ckets under the loops on the subframe and the two inner brackets to tangs on the rider s seat Ensure that if the rider s seat is in the low position the tangs see page 77 are fitted to the lower slots and if the rider s seat is in the high position the tangs are fitted to the upper slots Gently push the seat forwards and press down at the rear to engage in the seat lock 1 Pillion seat brackets 2 F...

Страница 77: ... s front rail fully into the bracket at the rear of the fuel tank and lower the rear on to the subframe brackets Push down firmly on the rear of the seat If heated seats are fitted reconnect the seat heating connector Re install the rear seat see page 76 chsu 1 3 2 Warning The rider s seat is only correctly retained and supported once the rear seat is correctly fitted Never ride the motorcycle wit...

Страница 78: ...kets on the seat Re install the rider s seat see page 77 Heated Seats if equipped Heated seats are available as a Triumph accessory on Trophy models The rider s seat switch is located on the left hand side panel the pillion seat switch is located on the right hand side of the rear panel 1 Warm 2 Off 3 Hot use only until seats are warm Warning After adjusting the seat operate the motorcycle in an a...

Страница 79: ...ce is provided under the rear seat to store a Triumph accessory D lock available from your Triumph dealer Secure the lock as follows Remove the rear seat see page 76 Release the straps and remove the tool kit Position the U section of the lock to the rear fender tray support features ensuring the open end faces towards the rear of the motorcycle Position the lock body into the rear fender tray as ...

Страница 80: ... is displayed in the multi function display screen see page 38 Stowage Boxes Cockpit Stowage Box 1 Cockpit stowage box 2 Release button 3 chsb_1 1 2 Warning Never attempt to open the stowage box while riding the motorcycle Removal of the rider s hands from the handlebars while riding the motorcycle will diminish the ability of the rider to maintain control of the motorcycle Attempting to open the ...

Страница 81: ...ent 2 Catch position On motorcycles without the audio system fitted the stowage box has a capacity of approximately 1 3 US gallons 5 liters On motorcycles with the audio system fitted a tray is provided for smaller items To open press down at the rear of the lid to release the catch To close press down at the rear of the lid until the catch engages Caution Never place the ignition key in to the st...

Страница 82: ...n see page 76 Luggage Straps and Hooks The motorcycle is fitted with luggage straps located under the rear seat and luggage hooks located under the luggage rack The rear seat luggage straps can be secured under the seat on moulded stowage hooks when not in use 1 Luggage straps 2 Moulded stowage hooks 1 Luggage hooks luggage rack Warning Never ride the motorcycle with helmet s secured to the helmet...

Страница 83: ...s seat and a socket fitted in the stowage box 1 Engine mounted socket 2 Stowage box socket Trophy SE models have a pillion socket fitted on the left hand side of the motorcycle below the luggage rack This socket is available as an accessory kit for Trophy models from your authorized Triumph dealer Models fitted with a Triumph top box have a socket located inside the top box 1 Pillion socket 2 Top ...

Страница 84: ...g Never attempt to clean the windshield while riding the motorcycle Removal of the rider s hands from the handlebars while riding the motorcycle will diminish the ability of the rider to maintain control of the motorcycle Attempting to clean the windshield while riding the motorcycle may result in loss of motorcycle control and an accident Warning Never place loose items of clothing fingers hands ...

Страница 85: ...llows Ignition on the windshield can be adjusted Engine started the windshield returns to the position stored at ignition off Engine started but the windshield has been adjusted with the ignition on prior to starting the windshield does not move as the memorized position has been over ridden by the user Ignition off the current windshield position is stored and the windshield lowered If the windsh...

Страница 86: ...e lock barrel To lock open or release the panniers the key slot must align with the corresponding symbols around the barrel as shown 1 Key slot shown in the LOCK position 2 Lock position symbol 3 Unlock position symbol 4 Release position symbol Warning The pressure sensitive pinch guard system is designed to function correctly with Triumph approved windshields Fitment of a non approved or modified...

Страница 87: ...ition and lift the carrying handle to its fully raised position 1 Lock 2 Carrying handle Position the pannier to the motorcycle and engage the fixed hooks of the pannier with the pannier mounting points Ensure that the lower mounting bracket fits into the locating cup moulded into the front of the pannier 1 Pannier fixed hooks 2 Pannier mountings 3 Locating bracket 4 Locating cup Lock the pannier ...

Страница 88: ...itions the first latch position acts as a safety catch Always ensure the pannier lid is fully closed on to the second latch position as the pannier will not fully seal on the first latch position Riding the motorcycle with the pannier lid in this position may allow water or dust ingress into the pannier causing damage to the pannier contents Warning The maximum safe load for each pannier is 22 lbs...

Страница 89: ...xceed the maximum vehicle loading weight of 526 lbs 239 kg This maximum loading weight is made up from the combined weight of the rider passenger any accessories fitted and any load carried Warning After fitting or removing the panniers operate the motorcycle in a safe area free from traffic to gain familiarity with the new handling characteristics Operation when not familiar with the new characte...

Страница 90: ...o the RELEASE position 2 Lift the carrying handle to the fully raised position pull the top box rearwards and remove it from the sliding carriage Warning This motorcycle must not be operated above the legal road speed limit except in authorized closed course conditions Warning Only operate this Triumph motorcycle at high speed in closed course on road competition or on closed course racetracks Hig...

Страница 91: ...bols around the barrel as shown 2 Insert the key into the lock Turn the key to the RELEASE position and lift the carrying handle to its fully raised position 1 Key slot shown in LOCK position 2 Lock position symbol 3 Unlock position symbol 4 Release position symbol 3 Position the top box such that the mounting slots on the bottom of the top box locate with the mounting hooks on the sliding carriag...

Страница 92: ...e click cannot be heard when the carrying handle is put into the fully closed position the top box may not be correctly latched to the sliding carriage 1 Lock 2 Carrying handle in the fully closed position Note It is recommended to have the top box in the locked condition while riding the motorcycle 6 Check that the top box is securely locked to the sliding carriage T0986_1 1 2 Warning To prevent ...

Страница 93: ...ll not move around while the motorcycle is in motion Never exceed the maximum vehicle loading weight see page 169 Incorrect loading may result in an unsafe riding condition which could lead to loss of motorcycle control and an accident Warning To maintain the handling characteristics of the motorcycle when riding with luggage or with a passenger and luggage refer to the owner s handbook for the co...

Страница 94: ...hanges in motorcycle stability may lead to loss of control or an accident Remember that the 80 mph 130 km h limit will be reduced by the fitting of non approved accessories incorrect loading worn tires overall motorcycle condition and poor road or weather conditions Warning The motorcycle must not be operated above the legal road speed limit except in closed course conditions Warning Only operate ...

Страница 95: ... kilometers Do not use full throttle Avoid high engine speeds at all times Avoid riding at one constant engine speed whether fast or slow for a long period of time Avoid aggressive starts stops and rapid accelerations except in an emergency Do not ride at speeds greater than 3 4 of maximum engine speed From 500 to 1000 miles 800 to 1500 kilometers Engine speed can gradually be increased up to the ...

Страница 96: ...ents axles and all controls are properly tightened or fastened Inspect all areas for loose damaged fasteners Steering Action Smooth but not loose from lock to lock No binding of any of the control cables page 137 Brakes Pull the brake lever and push the brake pedal to check for correct resistance Investigate any lever pedal where the travel is excessive before meeting resistance or if either contr...

Страница 97: ...ust be between the MAX and MIN marks on the reservoir page 131 Coolant No coolant leakage Check the coolant level in the expansion tank when the engine is cold page 127 Electrical Equipment All lights and the horn function correctly page 62 Engine Stop Stop switch turns the engine off page 100 Stands Returns to the fully up position by spring tension Return springs not weak or damaged page 74 ...

Страница 98: ...General Information 98 This page intentionally left blank ...

Страница 99: ...t the Engine 100 Moving Off 102 Shifting Gears 102 Braking 103 ABS Anti Lock Brake System 105 Parking 107 Considerations for High Speed Operation 108 General 109 Steering 109 Luggage 109 Brakes 109 Tires 109 Fuel 109 Engine Oil 109 Final Drive Oil 110 Coolant 110 Electrical Equipment 110 Miscellaneous 110 ...

Страница 100: ...on switch on Note When the ignition is switched on the tachometer and speedometer needles will quickly sweep from zero to maximum and then return to zero The instrument warning lights will illuminate and will then go off except those which normally remain on until the engine starts see Warning Lights on page 26 It is not necessary to wait for the needle to return to zero before starting the engine...

Страница 101: ...ot in neutral with the side stand down If the side stand is extended while the engine is running and the transmission is not in neutral then the engine will stop regardless of clutch position Warning Never start the engine or run the engine in a confined area Exhaust fumes are poisonous and can cause loss of consciousness and death within a short period of time Always operate your motorcycle in th...

Страница 102: ...ositive stop type This means that for each movement of the gear shift pedal you can only select each gear one after the other in ascending or descending order chsn 1 6 5 4 3 2 N 1 Warning With the traction control enabled it will limit the amount of front wheel lift and rear wheel slip If the traction control is not functioning or disabled see page 55 avoid opening the throttle too far or too fast...

Страница 103: ... and the rear brake pedal simultaneously 1 Front brake lever 1 Rear brake pedal Warning Do not change to a lower gear at speeds that will cause excessive engine speeds This can lock the rear wheel causing loss of control and an accident Engine damage may also be caused Shifting down should be done such that low engine speeds will be ensured Warning Do not coast with the engine switched off and do ...

Страница 104: ...e area see ABS warnings below over Triumph strongly recommends that all riders take a course of instruction which includes advice on safe brake operation Incorrect brake technique could result in loss of control and an accident Warning For your safety always exercise extreme caution when braking whether or not ABS is fitted accelerating or turning as any improper action can cause loss of control a...

Страница 105: ...rakes Always brake earlier in these conditions to ensure brake surfaces are cleaned by the braking action Riding the motorcycle with brakes contaminated with dust mud or moisture may cause loss of control and an accident Warning ABS prevents the wheels from locking therefore maximizing the effectiveness of the braking system in emergencies and when riding on slippery surfaces The potentially short...

Страница 106: ...nctioning the brake system will continue to function as a non ABS braking system Do not continue to ride for longer than is necessary with the indicator light illuminated In the event of a fault contact an authorized Triumph dealer as soon as possible to have the fault checked and rectified In this situation braking too hard will cause the wheels to lock resulting in loss of control and an acciden...

Страница 107: ...late and position lights on by turning the ignition switch to P PARK Do not leave the switch in the P position for long periods of time as this will discharge the battery ccms 1 Warning Do not park on a soft or on a steeply inclined surface Parking under these conditions may cause the motorcycle to fall over causing damage to property and personal injury Warning Gasoline is extremely flammable and...

Страница 108: ...ld only then be attempted by riders who have been instructed in the techniques necessary for high speed riding and are familiar with the motorcycle s characteristics in all conditions High speed operation in any other circumstances is dangerous and will lead to loss of motorcycle control and an accident Warning The handling characteristics of a motorcycle at high speed may vary from those you are ...

Страница 109: ...s on tire checking and tire safety Fuel Have sufficient fuel for the increased fuel consumption that will result from high speed operation Engine Oil Make certain that the engine oil level is correct Ensure that the correct grade and type of oil is used when topping off Final Drive Oil Make certain that the final drive oil level is correct Ensure that the correct grade and type of oil is used when...

Страница 110: ...110 How to Ride the Motorcycle This page intentionally left blank ...

Страница 111: ... exceed the Maximum Vehicle Loading Weight of 526 lbs 239 kg This maximum loading weight is made up from the combined weight of the rider passenger any accessories fitted and any load carried Warning Do not install accessories or carry luggage that impairs the control of the motorcycle Make sure that you have not adversely affected the visibility of any lighting component road clearance banking ca...

Страница 112: ...en travelling around corners and not to lean unless the rider does so Warning Do not carry animals on your motorcycle An animal could make sudden and unpredictable movements that could lead to loss of motorcycle control and an accident Warning The handling and braking capabilities of a motorcycle will be affected by the presence of a passenger The rider must make allowances for these changes when ...

Страница 113: ...and may cause instability leading to loss of control and an accident X X Warning Never ride an accessory equipped motorcycle or a motorcycle carrying a payload of any kind at speeds above 80 mph 130 km h In either both of these conditions speeds in excess of 80 mph 130 km h should not be attempted even where the legal speed limit permits this The presence of accessories and or payload will cause c...

Страница 114: ...ven if small objects are correctly loaded on to the rear seat or luggage rack the maximum speed of the motorcycle must be reduced to 80 mph 130 km h Warning The top box sliding carriage is intended for fitment of the Triumph Genuine Accessory top box only If load is added to the top box sliding carriage the load must be applied and secured as stated previously for luggage rack loading not exceed t...

Страница 115: ...ght is made up from the combined weight of the rider passenger any accessories fitted and the load carried Storage location Maximum payload Pannier 22 lbs 10 kg in each pannier Top box if equipped 22 lbs 10 kg Luggage rack and seat if no top box fitted up to 22 lbs 10 kg total Cockpit stowage box 3 3 lbs 1 5 kg Under seat stowage box with and without audio fitted 1 1lbs 0 5 kg with audio 3 8 lbs 1...

Страница 116: ...Accessories Loading and Passengers 116 This page intentionally left blank ...

Страница 117: ...spection 128 Coolant Level Adjustment 129 Coolant Change 130 Radiator and Hoses 130 Throttle Control 131 Inspection 131 Clutch 131 Clutch Fluid Level Inspection and Adjustment 131 Final Drive Unit 132 Final Drive Oil Level Adjustment 132 Side Panels 133 Removal 133 Installation 133 Brakes 133 Brake Wear Inspection 133 Breaking in New Brake Pads and Discs 133 Brake Pad Wear Compensation 134 Disc Br...

Страница 118: ...n Setting Chart Trophy models only 142 Tires 143 Tire Inflation Pressures 144 Tire Wear 145 Minimum Recommended Tread Depth 145 Tire Replacement 146 Battery 148 Battery Removal 149 Battery Disposal 149 Battery Maintenance 150 Battery Discharge 150 Battery Maintenance During Storage and Infrequent Use of the Motorcycle 151 Battery Charging 151 Battery Installation 152 Fuse Boxes 153 Main Fuse Boxes...

Страница 119: ...tallation 160 Bulb Replacement 160 Front Direction Indicator Bulb Replacement 161 Cleaning 161 Preparation for Washing 162 Where to be Careful 162 After Washing 163 Seat Care 163 Unpainted Aluminum Items 163 Windshield Cleaning 164 Cleaning of the Exhaust System 165 Washing 165 Drying 165 Protecting 165 ...

Страница 120: ...he motorcycle reaches the specified mileage In addition to this annual based items will require maintenance at their specified annual intervals In all cases maintenance must be carried out at or before the specified maintenance intervals shown Consult an authorized Triumph dealer for advice on which maintenance schedule is most suitable for your motorcycle Triumph Motorcycles cannot accept any res...

Страница 121: ...ust only first 20 000 mile 32 000 km service Air cleaner replace Autoscan carry out a full Autoscan using the Triumph diagnostic tool ABS and Immobilizer ECMs check for stored DTCs Spark plugs check Spark plugs replace Throttle bodies balance Throttle body plate butterfly check clean Cooling system check for leaks Day Coolant level check adjust Day Coolant replace Every 3 years regardless of milea...

Страница 122: ...ns Day Rear suspension linkage check lubricate Fasteners inspect visually for security Day Wheels inspect for damage Day Wheel bearings check for wear smooth operation Tire wear tire damage check Day Tire pressures check adjust Day Clutch check operation Day Clutch master cylinder check for leaks Day Clutch fluid levels check Day Clutch fluid replace Every 2 years regardless of mileage Operation D...

Страница 123: ...e rack sliding carriage check for correct operation Pannier link bar check for correct operation and adjustment Secondary air injection system check Fuel and evaporative loss hoses replace Every 4 years regardless of mileage Operation Description Odometer Reading in Miles Kms or Time Period whichever comes first First Service Annual Service Mileage based service Every 500 800 1 month Year 10 000 a...

Страница 124: ...n be viewed through an opening in the right hand lower fairing Warning Motorcycle operation with insufficient deteriorated or contaminated engine oil will cause accelerated engine wear and may result in engine or transmission seizure Seizure of the engine or transmission may lead to sudden loss of control and an accident cbnz Warning Never start the engine or run the engine in a confined area Exha...

Страница 125: ... settle Note the oil level visible in the sight glass When correct oil should be visible in the sight glass at a point mid way between the upper maximum and lower minimum horizontal lines marked on the crankcase If necessary top off the oil level as described earlier Once the correct level is reached fit and tighten the filler plug Oil and Oil Filter Change 1 Oil drain plug 1 Oil filter The engine...

Страница 126: ...seconds Ensure that the low oil pressure warning light remains off after starting and OIL PRESSURE LOW is not visible in the instrument s display screen Stop the engine and re check the oil level Adjust if necessary Disposal of Used Engine Oil and Oil Filters To protect the environment do not pour oil on the ground down sewers or drains or into groundwater sources Do not place used oil filters in ...

Страница 127: ...f these oils may cause instant severe engine damage Cooling System To ensure efficient engine cooling check the coolant level each day before riding the motorcycle and top off the coolant if the level is low Note A year round Hybrid Organic Acid Technology known as Hybrid OAT or HOAT coolant is installed in the cooling system when the motorcycle leaves the factory It is colored green contains a 50...

Страница 128: ...on tank by looking up through the center opening of the front fairing Check the coolant level in the expansion tank The coolant level must be between the MAX and MIN marks If the coolant is below the minimum level the coolant level must be adjusted Warning HD4X Hybrid OAT coolant contains corrosion inhibitors and anti freeze suitable for aluminum engines and radiators Always use the coolant in acc...

Страница 129: ...ounting grommet and remove it from the motorcycle 1 Fairing infill panel 2 Fasteners 3 Stud grommet location Remove the cap from the expansion tank and add coolant mixture through the filler opening until the level reaches the MAX mark Refit the cap 1 Expansion tank 2 Expansion tank cap Refit the left hand fairing infill panel ensuring the stud is correctly located on the grommet Tighten the faste...

Страница 130: ... authorized Triumph dealer replace any defective items Check the radiator fins for obstructions by insects leaves or mud Clean off any obstructions with a stream of low pressure water Caution If hard water is used in the cooling system it will cause scale accumulation in the engine and radiator and considerably reduce the efficiency of the cooling system Reduced cooling system efficiency may cause...

Страница 131: ...taminated with moisture or any other contaminates Warning Always be alert for changes in the feel of the throttle control and have the throttle system checked by an authorized Triumph dealer if any changes are detected Changes can be due to wear in the mechanism which could lead to a sticking throttle control A sticking or stuck throttle control will lead to loss of motorcycle control and an accid...

Страница 132: ... oil level the unit contains no user serviceable parts Check the final drive unit for oil leaks in accordance with the scheduled maintenance chart Final Drive Oil Level Adjustment 1 Filler level plug To check the oil level in the final drive unit remove the filler level plug Fill with 75W 90 fully synthetic hypoid oil that meets specification API Service Level GL5 such as Castrol SAF XO fully synt...

Страница 133: ...bf in 5 Nm Tighten the rear fastener to 27 lbf in 3 Nm Refit the rider s seat see page 77 Brakes Brake Wear Inspection 1 Brake pads 2 Minimum thickness line Brake pads must be inspected in accordance with scheduled requirements and replaced if worn to or beyond the minimum service thickness If the lining thickness of any pad front or rear brakes is less than 0 06 in 1 5 mm that is if the pad has w...

Страница 134: ...pads have been fitted ride with extreme caution until the new pads have broken in Warning Brake pad wear will be increased if the motorcycle is used frequently off road Always inspect the brake pads more frequently if the motorcycle is used off road and replace the brake pads before they become worn to or beyond the minimum service thickness Riding with worn brake pads may reduce braking efficienc...

Страница 135: ...o the upper level line using new DOT 4 fluid from a sealed container Refit the cover ensuring that the diaphragm seal is correctly positioned between the cap and reservoir body Tighten the cap retaining screws to 13 5 lbf in 1 5 Nm Warning Brake fluid is hygroscopic which means it will absorb moisture from the air Any absorbed moisture will greatly reduce the boiling point of the brake fluid causi...

Страница 136: ...ng the position of the sealing diaphragm Fill the reservoir to the upper level line using new DOT 4 fluid from a sealed container Refit the cover ensuring that the diaphragm seal is correctly positioned between the cap and reservoir body Tighten the cap screws to 18 lbf in 2 Nm Reposition the reservoir to the subframe and tighten the fasteners to 62 lbf in 7 Nm Refit the right hand side panel see ...

Страница 137: ...rements Note Always inspect the wheel bearings at the same time as the steering bearings Warning Riding the motorcycle with defective brake lights is illegal and dangerous An accident causing injury to the rider and other road users may result from use of a motorcycle with defective brake lights Caution To prevent risk of injury from the motorcycle falling during the inspection ensure that the mot...

Страница 138: ...ealer inspect the wheel bearings The wheel bearings must be inspected at the intervals specified in the scheduled maintenance chart Position the motorcycle on level ground in an upright position Raise the front wheel above the ground and support the motorcycle Standing at the side of the motorcycle gently rock the top of the front wheel from side to side If any free play can be detected ask your a...

Страница 139: ...authorized Triumph dealer Note The motorcycle is delivered from the factory with the front suspension set at the standard settings as shown in the front suspension setting suspension chart see page 142 This chart is only a guide Setting requirements may vary for rider weight and personal preferences See the following pages for information regarding suspension adjustment Warning Riding the motorcyc...

Страница 140: ...f counter clockwise turns from the fully clockwise position and set both forks to the same setting Note The motorcycle is delivered from the factory with the rebound damping set at 9 counter clockwise turns from the fully clockwise position Front Suspension Setting Chart Trophy models only The standard suspension settings provide a comfortable ride and good handling characteristics for general sol...

Страница 141: ...ion TES are described on page 58 The rear suspension unit is adjustable for spring pre load and rebound damping Spring Pre Load Adjustment 1 Spring pre load adjuster The spring pre load adjuster is situated on the right hand side of the motorcycle at the rear of the rear suspension unit To adjust the spring pre load setting rotate the adjuster clockwise to increase or counter clockwise to decrease...

Страница 142: ...ardest position The motorcycle is delivered from the factory with the spring pre load set 14 clicks counter clockwise from the fully clockwise position Rear Suspension Setting Chart Trophy models only The standard suspension settings provide a comfortable ride and good handling characteristics for general solo riding The charts above show suggested settings for the rear suspension An increase in s...

Страница 143: ...beless Wheel Warning Do not install tube type tires on tubeless rims The bead will not seat and the tires could slip on the rims causing rapid tire deflation that may result in a loss of vehicle control and an accident Never install an inner tube inside a tubeless tire This will cause friction inside the tire and the resulting heat build up may cause the tube to burst resulting in rapid tire defla...

Страница 144: ... the inflation pressure The cold inflation pressures specified by Triumph take account of this Owners must only adjust tire pressures when the tires are cold using an accurate pressure gauge and must not use the tire pressure display on the instruments Warning Incorrect tire inflation will cause abnormal tread wear and instability problems which may lead to loss of control and an accident Under in...

Страница 145: ...etracks High speed operation should only then be attempted by riders who have been instructed in the techniques necessary for high speed riding and are familiar with the motorcycle s characteristics in all conditions High speed operation in any other circumstances is dangerous and will lead to loss of motorcycle control and an accident Warning Operation with excessively worn tires is hazardous and...

Страница 146: ...o ensure safe effective mounting Tire Pressure Monitoring System Only on models equipped with TPMS Caution An adhesive label is fitted to the wheel rim to indicate the position of the tire pressure sensor Care must be taken when replacing the tires to prevent any damage to the tire pressure sensors Always have your tires mounted by your authorized Triumph dealer and inform them that tire pressure ...

Страница 147: ...arning When replacement tires are required consult your authorized Triumph dealer who will arrange for the tires to be selected in a correct combination from the approved list and mounted according to the tire manufacturer s instructions When tires are replaced allow time for the tires to seat to the rim approximately 24 hours During this seating period ride cautiously as an incorrectly seated tir...

Страница 148: ...mage the wheel and tire resulting in tire deflation loss of control and an accident Warning Under some circumstances the battery can give off explosive gases keep sparks flames and cigarettes away Provide adequate ventilation when charging or using the battery in an enclosed space The battery contains sulphuric acid battery acid Contact with skin or eyes may cause severe burns Wear protective clot...

Страница 149: ...trap 5 Diagnostic connector and fuse box bracket Disconnect the battery leads negative black lead first Lift the battery out of the case Battery Disposal Should the battery ever require replacement the original battery must be handed to a recycling agent who will ensure that the dangerous substances from which the battery is manufactured do not pollute the environment chtd 2 1 chte 2 3 1 4 5 Warni...

Страница 150: ...discharge due to a normal process called self discharge the clock engine control module ECM memory high ambient temperatures or the addition of electrical security systems or other electrical accessories will all increase this rate of battery discharge Disconnecting the battery from the motorcycle during storage will reduce the rate of discharge Warning The battery acid is corrosive and poisonous ...

Страница 151: ...ing defect Keeping the battery fully charged reduces the likelihood of it freezing in cold conditions Allowing a battery to freeze will cause serious internal damage to the battery Battery Charging For help with selecting a battery charger checking the battery Voltage or battery charging contact your local authorized Triumph dealer Warning The battery gives off explosive gases keep sparks flames a...

Страница 152: ... where it will not start the motorcycle remove the battery from the motorcycle before charging Battery Installation Place the battery in the battery case Reconnect the battery positive red lead Reconnect the negative black lead noting the orientation of the terminal as shown below 1 Battery negative terminal 2 Negative lead Caution Do not use an automotive quick charger as it may overcharge and ma...

Страница 153: ...After battery reconnection allow the Triumph Electronic Suspension TES system to re calibrate as described on page 57 Fuse Boxes Main Fuse Boxes 1 Front fuse box 2 Rear fuse box 3 ABS fuse box The three fuse boxes are located beneath the left hand side panel To allow access to the fuse boxes the left hand side panel must be removed see page 133 The ABS fuse box is located next to the front main fu...

Страница 154: ...se Layout Trophy 1 Front fuse box cover 2 Front fuse box 3 Spare fuses 4 Rear fuse box 5 Rear fuse box cover Front Fuse Box Rear Fuse Box 10 10 2 10 15 10 10 6 OPEN 15A 5 20A 4 10A 3 10A 2 10A 1 10 15 20 15 20 15 20 10 15 20A 1 OPEN 15A 2 20A 3 10A 4 15A 5 10A 6 10 12V 12V 12V EMPTY 2 1 4 5 3 cebw 3 Front of Motorcycle Circuit Protected Position Rating Amps Heated grips 1 10 Auxiliary socket 2 10 ...

Страница 155: ...15 20 10 15 20A 1 OPEN 15A 2 20A 3 10A 4 15A 5 15A 6 10 TES 12V 12V 10A 2 1 4 5 3 cebw 3 Front of Motorcycle Circuit Protected Position Rating Amps Heated grips 1 10 Auxiliary socket 2 10 Audio system 3 10 Auxiliary sockets 4 20 Triumph Electronic Suspension TES 5 15 Windshield 6 15 Circuit Protected Position Rating Amps Headlight 1 20 Engine management 2 15 Cooling fan 3 20 Fuel pump 4 10 Ignitio...

Страница 156: ... box the left hand side panel must be removed see page 133 Main Fuse The 40 Amp main fuse is located above the battery To allow access to the main fuse remove the fastener securing the right hand cockpit infill panel and remove the panel from the two front studs grommets by pulling upwards and rearwards 1 Infill panel 2 Fastener 1 Main fuse Circuit Protected Position Rating Amps ABS 1 20 ABS 2 20 ...

Страница 157: ...adjusted headlight may impair visibility causing an accident Caution If the motorcycle is to be used under closed course conditions you may be asked to tape the visible outer surface of the headlight When taped the headlight will overheat and distort the outer surface Therefore to avoid headlight distortion always disconnect the headlights when they are taped for use under closed course conditions...

Страница 158: ...ti plug from the bulb Detach the bulb retainer from the hook on the headlight assembly and rotate it away from the bulb as shown 1 Bulb retainer right hand shown 2 Bulb retainer hook 3 Bulb Remove the bulb from the headlight Installation is the reverse of the removal procedure noting the following Tighten the lower yoke cover fasteners to 27 lbf in 3 Nm Reconnect the battery positive red lead firs...

Страница 159: ...ent air temperature sensor connector and remove the trim panel 1 Headlight trim panel 2 Fasteners 3 Removal direction 4 Ambient air temperature sensor location Rotate the bulb holder anti clockwise to release it Replace the bulb Installation is the reverse of the removal procedure noting the following Reconnect the ambient air temperature sensor connector Refit the headlight trim panel ensuring th...

Страница 160: ...sembly Installation is the reverse of the removal procedure noting the following Tighten the plastic nut to 11 25 lbf in 1 25 Nm Bulb Replacement 1 Turn signal bulb holders 2 License plate light bulb holder 3 Outer studs Rear Direction Turn Signal Bulb Replacement Rotate the bulb holder connector away from the outer stud to release it Replace the bulb Insert the bulb holder to the brake tail light...

Страница 161: ...our motorcycle If regularly cleaned the appearance will be preserved for many years Cleaning with cold water containing an automotive cleaner is essential at all times but particularly so after exposure to sea breezes sea water dusty or muddy roads and in winter when roads are treated for ice and snow Do not use household detergent as the use of such products will lead to premature corrosion Altho...

Страница 162: ...s and under fenders will be exposed to more abrasive road grime and dust which may then scratch painted or polished surfaces if the same sponge or cleaning cloths are used Where to be Careful Avoid spraying water with any great force near the following places Instruments Brake cylinders and brake calipers Steering head bearings Note Use of soaps that are highly alkaline will leave a residue on pai...

Страница 163: ... some models must be correctly cleaned to preserve their appearance Please contact your dealer if you are unsure which components on your motorcycle are unpainted aluminum parts Use a proprietary brand of aluminum cleaner Clean aluminum items regularly in particular after use in inclement weather where the components must be hand washed and dried each time the machine is used Warranty claims due t...

Страница 164: ... strong solvents such as alcohol acetone carbon tetrachloride etc will damage the windshield Never allow these products to contact the screen Warning Never attempt to clean the windshield while the motorcycle is in motion as releasing the handlebars may cause loss of vehicle control and an accident Operation of the motorcycle with a damaged or scratched windshield will reduce the rider s forward v...

Страница 165: ...the exhaust system with a soft cloth Do not use an abrasive scouring pad or steel wool They will damage the finish Rinse the exhaust system thoroughly Ensure no soap or water enters the mufflers Drying Dry the exhaust system as far as possible with a soft cloth Do not run the engine to dry the system or spotting will occur Protecting When the exhaust system is dry rub Motorex 645 Clean and Protect...

Страница 166: ...Maintenance and Adjustment 166 This page intentionally left blank ...

Страница 167: ... to offer you local advice on all unpainted metal surfaces to prevent rusting Prevent oil from getting on rubber parts brake discs or in the brake calipers Make sure the cooling system is filled with a 50 mixture of coolant noting that HD4X Hybrid OAT coolant as supplied by Triumph is pre mixed and requires no dilution and distilled water solution see page 127 Remove the battery and store it where...

Страница 168: ...ion Before starting the engine remove the spark plugs from each cylinder Put the side stand down Crank the engine on the starter motor several times until the oil pressure light goes out Replace the spark plugs tightening to 9 lbf ft 12 Nm and start the engine Check and if necessary correct the tire pressures see page 173 Clean the entire vehicle thoroughly Check the brakes for correct operation T...

Страница 169: ...n 1542 mm Seat Height 31 4 in 800 mm low setting 32 3 in 820 mm high setting North American and Canadian markets have a 1 2 in 30 mm lower seat fitted Weights Wet Weight 633 lbs 301 kg Maximum Payload 526 lbs 239 kg Engine Type In line 3 cylinder Displacement 74 14 cu in 1215 cc Bore x Stroke 3 4 x 2 8 in 85 x 71 4 mm Compression Ratio 11 1 Cylinder Numbering Left to Right Cylinder Sequence 1 at l...

Страница 170: ...re Lubrication wetsump Engine Oil Capacities Dry Fill 1 9 US gallons 4 5 liters Oil Filter Change 1 1 US gallons 4 0 liters Oil Change Only 1 0 US gallon 3 85 liters Cooling Coolant Type Triumph HD4X Hybrid OAT coolant Water Anti freeze ratio 50 50 premixed as supplied by Triumph Coolant Capacity 0 74 US gallons 2 8 liters Thermostat Opens nominal 190 F 88 C nominal ...

Страница 171: ...ged Electric Fuel Pressure nominal 50 7 PSI 3 5 bar Fuel Type 91 RON unleaded Tank Capacity motorcycle upright 6 6 US gallons 25 0 liters Ignition Ignition System Digital Inductive Electronic Rev Limiter 9 500 r min Spark Plug NGK CR8EK Spark Plug Gap 0 026 in 0 7 mm Gap Tolerance 0 001 0 002 in 0 05 0 1 mm ...

Страница 172: ... Speed Constant Mesh Clutch Type Wet Multi Plate Final Drive Ratio 2 557 1 Gear Ratios Front Bevel Box 1 042 1 24 25 Rear Bevel Box 2 455 1 11 27 1st 2 846 1 13 37 2nd 2 056 1 18 37 3rd 1 583 1 24 38 4th 1 292 1 24 31 5th 1 138 1 29 33 6th 0 964 1 28 27 ...

Страница 173: ...ed Road Tires Option 1 Front Pirelli Angel ST A specification Option 1 Rear Pirelli Angel ST Standard specification Option 2 Front Metzeler Roadtec Z8 Interact Standard specification Option 2 Rear Metzeler Roadtec Z8 Interact C specification Option 3 Front Dunlop Roadsmart Standard specification Option 3 Rear Dunlop Roadsmart K specification Option 4 Front Dunlop Roadsmart II Standard specificatio...

Страница 174: ...TX20L BS Battery Rating 12 Volt 18 Ah Alternator 12 Volt 70 Amp at 4 000 rpm Headlight 2 x 12 Volt 55 60 Watt H4 Halogen Tail Brake Light LED Parking light 12 Volt 5 Watt Directional Indicator Lights 12 Volt 10 Watt amber Frame Rake 27 Trail 4 7 in 119 mm ...

Страница 175: ...e Oil Semi or fully synthetic 10W 40 or 10W 50 motorcycle engine oil which meets specification API SH or higher and JASO MA such as Castrol Power 1 Racing 4T 10W 40 fully synthetic Brake and Clutch Fluid DOT 4 Brake and Clutch Fluid Coolant Triumph HD4X Hybrid OAT coolant Bearings and Pivots Grease to NLGI 2 specification Final Drive Unit Castrol SAF XO fully synthetic hypoid oil ...

Страница 176: ...Specifications 176 This page intentionally left blank ...

Страница 177: ...ing 165 Unpainted Aluminum Items 163 Washing 165 Where to be Careful 162 Clutch 131 Clutch Fluid Level Inspection and Adjustment 131 Cockpit Stowage Box 80 Considerations for High Speed Operation 108 Cooling System 127 Coolant Change 130 Coolant Level Adjustment 129 Coolant Level Inspection 128 Corrosion Inhibitors 127 Cruise Control 58 Activating 59 Deactivating 60 Decreasing Speed 62 Increasing ...

Страница 178: ...u 43 Trip Computer 1 and 2 40 Trip Computer Reset 43 Trip Setup 47 Lower Message Area 50 Audio Information 51 Cruise Control Status 51 Information Messages 50 TPMS Information 51 Warning Messages 50 Multi function Display Screen 34 Ambient Air Temperature 34 Clock 34 Coolant Temperature Gauge 35 Fuel Gauge 36 Gear Position Display 35 Heated Grips 38 Heated Seats 37 Low Battery Warning 39 Service I...

Страница 179: ...ht Adjustment 78 Seat Care 75 Specifications Approved Tire Options 173 Cooling 170 Dimensions 169 Electrical Equipment 174 Engine 169 Engine Oil Capacities 170 Fluids and Lubricants 175 Frame 174 Fuel 171 Fuel System 171 Ignition 171 Lubrication 170 Performance 170 Tightening Torques 175 Tires 173 Transmission 172 Weights 169 Stands 74 Center Stand 74 Side Stand 74 Steering Wheel Bearings 137 Insp...

Страница 180: ...age Box 81 V Vehicle Identification Number 17 W Warning Lights 26 Warnings Warning Label Locations 12 Warning Labels 2 Warnings Cautions and Notes 1 Windshield 84 Windshield and Heated Grips Switch Unit 68 Windshield Cleaning 164 ...

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