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AT.654254.050 ver.1.0

Troubleshooting manual

General description

The Troubleshooting manual contents comprehensive step-by-step instruc-

tion with description all possible alarms, faults and actions for their diagnostic
and repair.

Variable Speed Drive cabinet has five separate sections: power section with

control system, section of power winding, input / output cabinet, gauge
connection cabinet, extension units connection cabinet.

Inputs and outputs terminals in VSD, located in same cabinet on the

backside of the cabinet.

Содержание AK06

Страница 1: ...Troubleshooting Manual...

Страница 2: ...2 AT 654254 050 ver 1 0 Troubleshooting manual...

Страница 3: ...ith step up transformer During commissioning must be set up protections operation and starting modes in accordance to a field standards or well design Explanation of VSD controller settings are given...

Страница 4: ...this publication may be reproduced or copied without prior written permission from Triol Trading LLC All products and company names mentioned in this manual are trademarks or registered trademarks of...

Страница 5: ...KA and GB 39 Drive static check 42 No Load Test 46 Short circuit full load test procedure 48 Periodic maintenance of VSD Triol 51 APPENDIX A 55 AK06 RD 300 420 with output frequency 200 Hz 55 AK06 RD...

Страница 6: ...voltage on the surface unit 71 Constant Emergency stop is displayed 72 Constant Discr T failure is displayed 73 Diagnostics of phase failure 74 Output current are not measured or measurement are inco...

Страница 7: ...t be paid to ensuring of reliable grounding of VSD casing Grounding re sistance must meet the local and national requirements At executing any work inside Variable Speed Drive the following safety mea...

Страница 8: ...be reestablished Personal Protective Equipment PPE The basic personal protection equipment PPE required for field service in cludes but is not limited to steel toe shoes safety glasses and a hard hat...

Страница 9: ...all possible alarms faults and actions for their diagnostic and repair Variable Speed Drive cabinet has five separate sections power section with control system section of power winding input output...

Страница 10: ...software to a version compatible with the firmware of the drive if the necessary firmware is rec orded in the drive Change the software of the drive to a version compatible with the firmware of the UM...

Страница 11: ...ernating phase loops If the field of loop alternations did not pass the er ror then the control system is faulty if it does the problem may be in the module driver or in the module Replace driver and...

Страница 12: ...working replace it with a working one 11 Alarm T digital sensor is dis played Faulty temperature sensor elec tronics panel Diagnosis of the sensor is car ried out using a tester If at a ra diator tem...

Страница 13: ...ected load current resistor if a malfunction is detected replace it with a working one 16 Alarm Charge DC bus is dis played Defective charge unit or power unit When a signal is applied to the charge o...

Страница 14: ...During operation the supply volt age sags as a result the Grid Min network is activated to pro vide a connection with a stable voltage source of the required power Defective electronic panel The readi...

Страница 15: ...tive UMKA07 controller Replace the controller with a working one 27 Alarm A USP conn error is displayed Block A USP not configured Set speed and address in A USP settings Block A USP out of order Repl...

Страница 16: ...l problem Message on the controller display Probable causes of message displaying Remedies mode vectors have fluctuations in loading above the specified If it is not possible to eliminate please conta...

Страница 17: ...ke sure that there is no dangerous voltage on a DC link Use the following tools for dismantling the RMPS UDP unit crosshead screwdriver 1 pc In case if it is necessary to dismantle RMPS UDP unit 1 Tak...

Страница 18: ...RMPS UDP units as shown at the figure 2 using crosshead screwdriver Figure 2 RMPS UDP unit final dismantle step 4 Installation of a new RMPS UDP unit must be done in reversal sequence Connection of t...

Страница 19: ...ing tools for dismantling the GB unit crosshead screwdriver 1 pc In case if it is necessary to dismantle GB unit 1 Take photo and mark all connectors locations Special attention must be paid to the ch...

Страница 20: ...ning yellow as shown at figure 4 using crosshead screw driver Figure 4 Unscrew the screws which fixing GB unit 4 Remove the GB units from a VSD 5 Installation of a new GB unit must be done in reversal...

Страница 21: ...hat there is no dangerous voltage on a DC link Use the following tools for dismantling the BVN unit crosshead screwdriver 1 pc flat screwdriver 1 pc In case if it is necessary to dismantle BVN unit 1...

Страница 22: ...it from fastening which is shown at figure 6 using cross head screw driver Figure 6 BVN unit dismanting step 4 Installation of a new BVN unit must be done in reversal sequence Connec tion of the BVN u...

Страница 23: ...s for dismantling the 3MDS unit crosshead screw driver 1 pc In case if it is necessary to dismantle 3MDS unit 1 Take photo and mark all connectors locations Special attention must be paid to the chain...

Страница 24: ...it from fastening which is shown at figure 8 using crosshead screw driver Figure 8 3MDS unit dismanting step 4 Installation of a new 3MDS unit must be done in reversal sequence Connec tion of the 3MDS...

Страница 25: ...ke sure that there is no dangerous voltage on a DC link Use the following tools for dismantling the MDN unit Lineman s pliers 1 pc In case if it is necessary to dismantle MDN unit 1 Take photo and mar...

Страница 26: ...plastic clips and remove the block which is shown at figure 10 using lineman s pliers Figure 10 MDN unit dismanting step 4 Installation of a new MDN unit must be done in reversal sequence Connec tion...

Страница 27: ...a power supply Using a multimeter make sure that there is no dangerous voltage on a DC link Use the following tools for dismantling the UMKA07 controller crosshead screwdriver 1 pc wrench size 10 mm...

Страница 28: ...28 AT 654254 050 ver 1 0 Troubleshooting manual 2 Disconnect the rest inputs shown on figure 12 Figure 12 Places of the connectors of an UMKA07 controller...

Страница 29: ...nch 10 mm 3 8 The location of fastening is shown on figure 13 Figure 13 Location of UMKA07 controller fastening 4 Installation of the UMKA controller is carried out in reversed order Connec tion of th...

Страница 30: ...ake sure that there is no dangerous voltage on a DC link Use the following tools for dismantling the RisS unit crosshead screwdriver 1 pc In case if it is necessary to dismantle RisS unit 1 Take photo...

Страница 31: ...rom fastening which is shown at figure 15 using crosshead screw driver Figure 15 RisS unit final dismantle step 4 Installation of a new RisS unit must be done in reversal sequence Connec tion of the R...

Страница 32: ...ake sure that there is no dangerous voltage on a DC link Use the following tools for dismantling the OutM unit crosshead screwdriver 1 pc In case if it is necessary to dismantle OutM unit 1 Take photo...

Страница 33: ...from fastening which is shown at figure 17 using crosshead screwdriver Figure 17 OutM unit final dismantle step 4 Installation of a new OutM unit must be done in reversal sequence Connec tion of the O...

Страница 34: ...and disconnected from a power supply Using a multimeter make sure that there is no dangerous voltage on a DC link Use the following tools for dismantling the extension unit crosshead screwdriver 1 pc...

Страница 35: ...units wires unplug same as signal and power cable red Figure 19 Unplug connectors and cut wire of extension unit 3 Connect cut wires to the terminal block which is included in kit with replace ment ex...

Страница 36: ...which fixed external unit 5 Installation of a new external unit must be done in reversal sequence Con nection of the external unit must be carried out according to the electric cir cuit and marks Wire...

Страница 37: ...ernal units replacement same as describe above only first unscrew and remove second or third unit that below main unit main unit it is unit witch connect signal an power cable descript on figure 22 Fi...

Страница 38: ...econd unit which shown at figure 23 using crosshead screwdriver Figure 23 Unscrew screw fixed second unit 2 Disconnect second unit from main for that pull second unit in the opposite direction main un...

Страница 39: ...n any sequence Energize the VSD wait until the controller displays the in formation about the inter face loading The loading takes up to 2 minutes The screen display field as shown below Then follow t...

Страница 40: ...oubleshooting manual Go to the USB operation menu using the navigation buttons Press Change controller firmware Enter the password and press the Confirm button In case if you don t know the password p...

Страница 41: ...elect button and update process begins Updating process completed It is necessary to check values of parameters in the following order Installation parameters Calculation of step up transf tap voltage...

Страница 42: ...nverter diode transistor module output filter inductance sine filter capacitors sine filter contactor Figure 25 Example of VSD drawing Measure with a multimeter in diode mode input circuit breakers mu...

Страница 43: ...4 Conductivity For 24 pulse VSDs 4 Conductivity For 24 pulse VSDs DC1 1 1 no conductivity charging For all VSDs DC1 1 1 no conductivity charging For all VSDs DC1 1 1 no conductivity charging For all V...

Страница 44: ...20 For all VSDs DC1 1 0 400 20 For all VSDs DC1 2 0 400 20 For 12 24 pulse VSDs DC1 2 0 400 20 For 12 24 pulse VSDs DC1 2 0 400 20 For 12 24 pulse VSDs DC1 3 0 400 20 For 18 24 pulse VSDs DC1 3 0 400...

Страница 45: ...probe Value in diode mode INV1 U Capacitors charging INV1 V Capacitors charging INV1 W Capacitors charging DC1 U 0 350 20 DC1 V 0 350 20 DC1 W 0 350 20 U INV1 0 350 20 V INV1 0 350 20 W INV1 0 350 20...

Страница 46: ...oltage pa rameter in Commissioning Installation parameters SUT Step Up Transformer tap differs from supply voltage than the parameter must be set according to the supply voltage value 1 Go to Menu Com...

Страница 47: ...e and frequency Voltage here is the VSD output Volt age can be set equal to sup ply voltage then press parameter Straight U F the control ler automatically trans forms the curve in line 3 Go to Commis...

Страница 48: ...ng manual Short circuit full load test procedure 1 Install jumpers on the output of VSD between three output phases Diameter of cables must be suitable for full VSD current level Figure 26 Scheme of j...

Страница 49: ...kcmil mm2 100 2 AWG 1 50 160 AWG 1 50 250 AWG 2 0 70 300 2 AWG 2 0 70 360 AWG 3 0 95 400 AWG 3 0 95 420 AWG 3 0 95 515 4 MCM 300 150 590 MCM 400 185 630 MCM 400 185 675 MCM 400 185 800 6 MCM 400 185 9...

Страница 50: ...4 Voltage 40V 5 Set Startup mode Soft Acceleration Rate 1Hz s 6 Set Frequency setting 10Hz 7 Press start button moni tor VSD output currents values If current level less than necessary than slowly inc...

Страница 51: ...mum measurement range of current equal to the nominal value of VSD at which the work is conducted portable grounding device 3 sets the key to VSD silicone grease 1 Before carrying out the maintenance...

Страница 52: ...oxides At presence of contaminants or oxides to remove using the cleaner and rags To set the connectors in a regular place following the keys for installation of con nectors To fix the connectors by...

Страница 53: ...upper ventilation compartment Upon detection of cracking of rubber to replace the rubber seal partially or com pletely Ensure that there is no sand and dust in large quantity in this compartment Re m...

Страница 54: ...is the breakers conduct when enabled and do not conduct when turned off Upon detection of the faulty machine to replace by working one Check the fuse holders and fuses themselves for correct operation...

Страница 55: ...ology that is not tol erant to static electricity If you need to touch some MOS component ground your body and the tools to be used When working with these units place them on current conducting pads...

Страница 56: ...nic compartment Reference marks in VSD AK06 RD 300 420 Amps with output frequency up to 200 Hz VSD AK06 RD 300 420 Amps with output frequency up to 200 Hz 1 Cabinet doors control 2 UMKA07 controller 3...

Страница 57: ...lighting power supply transformer supply 8 RMPS power supply unit 9 UDP signal light power supply 10 Capacitors block of invertor 11 Transformer power supply 12 Cabinet of installation and connection...

Страница 58: ...ith output frequency up to 200 Hz 1 Slinging ears 2 WYE point connection terminal 3 RisS measuring of motor winding resistance 4 OutM measuring VSD output parameters 5 Output power connections 6 Cabin...

Страница 59: ...oting manual AT 654254 050 ver 1 0 External connection section Reference marks in VSD AK06 RD 300 420 Amps with output frequency up to 200 Hz 1 Expansion units 2 Terminal block of external connections...

Страница 60: ...suring voltage DC in operation DC overvoltage DC un dervoltage 6 Supply network currents 1 differs from network 2 by more than 20 7 No connection with Downhole Measuring System Sensors 8 No data on AC...

Страница 61: ...ter CB10 circuit breaker The voltage must be of the order of input voltage If its absent turn CB10 ON or replace it If there are voltage after CB10 circuit breaker but CPT1 doesn t produces 230 V repl...

Страница 62: ...RMPS Use the tester to ring the circuits from phase S1 through the CB1 CB5 circuit breaker to the P17 terminal of RMPS If the circuit is broken restore Then connect the power cables close and turn on...

Страница 63: ...r cell are working Turn the VSD OFF open VSD using the supplied key Turn off the power to a VSD by disconnecting power cables Using the tester ring the circuits from phase R1 through the CB1 circuit b...

Страница 64: ...F Also use the tester to ring the connection from BVN terminal P73 KT7 to the F2 If not restore circuit DC_BUS_F Not Circuits DC_BUS DC_BUS from F1 F2 to DC bus wires are working Turn the VSD OFF open...

Страница 65: ...ration submenu measure the values between terminals Ud and Ud and enter the received values in the DC link voltage Ud column and then check how the calibration coefficient changes Ud min protection va...

Страница 66: ...s voltage after this breaker in this phase If there is no voltage at the output of the breaker replace the faulty breaker The shape of currents at the input phases is symmetrical Using an oscilloscope...

Страница 67: ...etry unit are properly selected in the controller In the UMKA07 controller menu go to the Commissioning life cycle select the Gauge submenu then DME protocol value Parameter must be set according to t...

Страница 68: ...controller In the UMKA07 controller menu go to the Commissioning life cycle in it select the SCADA submenu the parameter SCADA1 protocol must be set according to the ACS type Also the network address...

Страница 69: ...USP P31 1 connected to P27 10 of UMKA 07 unit IO_RS485B USP P31 2 connected to P27 5 of UMKA 07 unit Not Normal USP contacts to configuration utility USP block does not contact the service software r...

Страница 70: ...USP P31 1 connected to P27 10 of UMKA 07 unit IO_RS485B USP P31 2 connected to P27 5 of UMKA 07 unit Not Normal USP contacts to configuration utility USP block does not contact the service software r...

Страница 71: ...sformer is connected correctly on the TB5 terminal Connect the CPT1 transformer according to the voltage applied to the VSD Not Not Transformer CPT1 produces 230 V 15 15 Open the VSD using the supplie...

Страница 72: ...the button is released the contact groups are closed Turn the VSD OFF open the VSD using the supplied key Use the tester to ring the button When released the circuit must be closed when pressed open...

Страница 73: ...ture sensor SK1 SK2 is intact and secured to regular contact pads Visually check that the temperature sensor SK1 SK2 is intact in the rectifier unit and the wires are connected to them To test the sen...

Страница 74: ...rcuit breaker to the P12 16 connector of BVN unit If the circuit is broken restore Repeat for phase S1 there must be a connection to P12 4 of unit BVN If the circuit is broken restore Repeat for phase...

Страница 75: ...ue must be set to 120 C or 248 F Check that there are no foreign objects in the air intake area at the rear of the VSD Ensure free air intake from the back of the VSD at least 500 mm 20 inch from the...

Страница 76: ...rrection coefficient for each phase changes In the inverter blocks the current sensor connectors are connected to the driver board Turn the VSD OFF open the VSD using the supplied key In the inverter...

Страница 77: ...damage Not To determine which of the blocks can cause fault carry out the following actions In the 3MDS interchange the cable IGBT with power switch fault with the neighboring cable Check whether the...

Страница 78: ...size 10 mm 13 32 1 pc wrench size 17 mm 11 16 2 pc flat screwdriver size 1 2 mm 3 64 1 pc side cutter 1 pc cable tie not less than 10 pcs In case if it is necessary to dismantle inverter current senso...

Страница 79: ...0 Figure 28 Electronic units panel fixing bolts Figure 29 Unscrewing fixing bolts 3 Remove panel as shown on the figure 30 if necessary bite through use side cut ter cable ties which fixing cables on...

Страница 80: ...as shown on the figure 31 Figure 31 Current sensors 1 Unscrew three bolts fixing cables on the buses using wrenches size 17 mm 11 16 as shown on the figure 32 2 Unscrew three screws fixing current sen...

Страница 81: ...on the figure 33 Figure 33 Uninstall current sensors Step 3 Installation new current sensors 1 Installation of a new current sensors must be done in reversal sequence Bolts must be tightened with a to...

Страница 82: ...you need next tool wrench size 10 mm 13 32 1 pc flat screwdriver size 0 8 mm 1 32 1 pc Step 1 Disconnect fan signal and power cables 1 Unscrew the cable gland shown on the figure 34 2 Disconnect fan...

Страница 83: ...83 Troubleshooting manual AT 654254 050 ver 1 0 Figure 35 Fan compartment Figure 36 Remove cover of fan compartment Electronic units pantel...

Страница 84: ...ts 3 Uninstall main fan as shown on the figure 39 Figure 39 Uninstall main fan Step 3 Installation new main fan Installation of a new main fan must be done in reversal sequence Bolts and nuts must be...

Страница 85: ...85 Troubleshooting manual AT 654254 050 ver 1 0 2021...

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