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15 

 

 

Step by step – installation procedure 

Steps 

Installation required (post-excavation) 

Gravel 

Concrete 

Installation 

of the tank 

base: 

Remove any soft spots or large stones and boulders. 

The base is constructed of a 250mm 

layer of suitably compacted gravel. 

The base is constructed of a 50mm layer 

of suitably compacted gravel, covered 

with a 250mm layer of semi-dry 

concrete. 

Ensure that base is level and at the correct height to accommodate the 

incoming pipework. 

 

It is important to maintain a completely 

dry excavation until the final pour of 

concrete is set. It may be necessary to 

line the excavation with a continuous 

layer of 1200-gauge polythene to 

maintain the integrity of the concrete. 

How to 

position the 

tank on to 

the base: 

Mechanically lift the plant carefully 

into the centre of the hole and place 

on the prepared base. 

Mechanically lift the plant carefully 

into the centre of the hole. 

The plant must sit level on the base. 

Connect and seal the pipework to the tank. 

Backfilling 

around the 

tank: 

Ballast the plant by filling each chamber with clean water to a depth of 300mm 

and recheck the pipework levels. 

Commence backfilling with gravel in 

layers of 225mm evenly around the 

tank ensuring that there are no voids 

until gravel has reached 50mm over 

the cylindrical body of the tank. 

Compact each layer in succession. * 

Commence backfilling with concrete in 

layers evenly around the tank, ensuring 

that there are no voids until it has 

reached the outlet invert. Continue 

backfilling with gravel, until it has 

reached 50mm over the cylindrical 

body of the tank. * 

Note 

* Continue filling the chambers with water while backfilling, ensure that the rising 

water level is no more than 300mm above the backfill level. 

10 

Mount and seal manhole risers (if required). Please refer to section 5.10, 

‘Risers.’ 

11 

Complete backfilling with topsoil up to the max ground level. Allow for 

subsequent settlement of topsoil. 

Note 

The use of geotextile barrier fabrics over the gravel backfill is considered good 

installation practice. The fabric must be chosen to allow the flow of water in and 

out of the excavation but to prevent the movement of fine soil particles into the 

gravel backfill.

 

 

Содержание Vitae UK6

Страница 1: ...1 206 Rev 3 Jan 2019 Tricel Vitae UK6 Wastewater Treatment Plants Engineering a green future...

Страница 2: ...on planning 11 5 2 Inspection on reception of tanks 12 5 3 Positioning and precautions 12 5 4 Types of installation 12 5 5 Installation procedure Tricel Tanks 13 Excavation dry wet sites 13 Step by st...

Страница 3: ...ter 26 9 Maintenance 26 9 1 Regular maintenance 26 9 2 Annual maintenance 26 9 3 Annual service available from your supplier 27 9 4 Production of sludge 27 9 5 Desludging emptying the solid waste from...

Страница 4: ...s of the plantwhenwork getscompleted Sewage and sewage effluent can carry micro organisms and gases harmful to human health Any person carrying out work on the Vitae must be appropriately trained Suit...

Страница 5: ...uirements Excavated material should eitherbeshoredorbattenedbacktoa safe angle Use appropriate liftingequipment Take carearoundgroundsworkmachinery Keepproperfooting and balance at all time It is nece...

Страница 6: ...times of low usage there is a constant supply of wastewater to feed the bacteria While being stored the heavy solids settle to the bottom of the tank and the light particles like fats or oils float to...

Страница 7: ...to be safely passed out of the Tricel Vitae unit 3 Tricel Vitae specification 3 1 Dimensions Tricel Vitae certified to EN 12566 3 2005 Tricel Vitae UK6 Maximum treatment capacity PE 6 Design flow rat...

Страница 8: ...ich must be opened to facilitate the desludging of the primary chamber However do not desludge the reactor aeration chamber as this will affect the treatment efficiency of the plant WARNING care must...

Страница 9: ...movement tanks may need to be tied down and chocked Position the chocks in the locations shown below 4 2 Lifting A machine and webbing lifting straps best lift tanks do not use chains or wire ropes i...

Страница 10: ...10 Ensure sufficient lifting height can be achieved and is available on site If not a lifting bar as per option two below is required Option 1 Option 2...

Страница 11: ...is appropriate for this site o What will the finished ground level be and will risers be required Site considerations o Is the site restricted regarding area or height o What is the topography of the...

Страница 12: ...outlet and the inlet of the plant 5 4 Types of installation All installations must be fit for purpose to suit the on site conditions which will vary from site to site Ensuring this is the responsibili...

Страница 13: ...become damaged for which Tricel cannot accept liability During installation tanks must not be subjected to buoyant forces Contact a qualified engineer if there are difficulties on site due to adverse...

Страница 14: ...etails of thetank provided on the relevant drawing please refer to section 3 Tricel Vitae Specification Ground instability e g running sand may necessitateover excavation and stabilisationwith hard co...

Страница 15: ...filling around the tank 8 Ballast the plant by filling each chamber with clean water to a depth of 300mm and recheck the pipework levels 9 Commence backfilling with gravel in layers of 225mm evenly ar...

Страница 16: ...nstallation Use of other than specified backfill and bedding materials will void the tank warranty The following materials are approved as primary backfill Rounded pea gravel Minimum particle size 3mm...

Страница 17: ...oncrete be discharged directly onto the tank 5 8 Topsoil requirements Clean native topsoil shall not contain rocks larger than 36mm on largest dimension 5 9 Electrical requirements Important Please en...

Страница 18: ...nvertof 1260mm However the Tricel Vitae is not suited to areas where a more in depth installation is necessary Important Never place the manhole covers below ground level Only use Tricelmanhole covers...

Страница 19: ...the picture below Proximity to rolling static loads Minimum separation distances from Rolling loads e g vehicle traffic 4 metres Static loads e g dwelling house shed 3 metres If the tank installation...

Страница 20: ...red treatment quality and it will reduce the lifespan of plant components Sampling chamber Best practice indicates that a sampling chamber is fitted after every Tricel Vitae to allow easy access for s...

Страница 21: ...e site installation plumbing and the electrical installation reach completion the Tricel Vitae is now operational The plant should already be half filled with water during the installation phase If no...

Страница 22: ...he password Below is a guide to help with the settings Set important plant parameters during start up All of the three line pop up menus have the same structure First line Title which parameter is bei...

Страница 23: ...l unit switches on each of the lifters in turn press any button to end the test run Settings ok Yes No Yes operationstarts No backtothefactorydefaultstate Test mode The basic screen then appears and t...

Страница 24: ...screen is one of a number of layers of the same level which form the menu you can navigate between the layers using the arrow buttons Alarm pause Night s rest of the acoustical alarm hangeable Start15...

Страница 25: ...f the sub items are highlighted in black you have returned to the screen level above here the arrow buttons allow you to navigate between the main menu items The numbers at the bottom right e g 144 in...

Страница 26: ...g Please refer to section 1 Health Safety precautions A certain amount of plant maintenance is required on an on going basis to ensure that the plant is working correctly Ensuring this maintenance is...

Страница 27: ...itae When the sludge is occupying 50 of the volume of the primary chamber desludging is required This activity is necessary when the sludge is 700mm deep View the desludging periods in the table in se...

Страница 28: ...ntaining for it to function correctly This connection ensures that the plant has a continuousair supplyand where necessary theairlifts will operate The Tricel Vitae is one part of an overall wastewate...

Страница 29: ...must never be removed or by passed during normal operation of the plant When working with chemicals avoid direct contact with chemicals as far as possible Before use always read the instructions and...

Страница 30: ...d wet electrics An electrician should check the power supply to the plant Defective blower A qualified person must check the blower Thermal overload protection triggered by high ambient temperature Al...

Страница 31: ...drains are fitted and the joints sealed Air vents on pipework not installed correctly Ensure all effluent pipes are vented correctly Vents are typically fitted to all pipes and they should be higher...

Страница 32: ...with domed ends 620mm x 620mm and 200mm Access openings as required 4 Intended for Use To treat light commercial wastewater for up to 6 population equivalents 5 Name Address and Contact Information o...

Страница 33: ...ily hydraulic load of 0 9m3 d Determined at temperatures 12o C Material Performance Essential Characteristic Method Performance Harmonized Technical Specification Water Tightness Vacuum Test Pass EN12...

Страница 34: ...rather Weg 30 52074 Aachen Number NB 1739 Treatment capacity Nominal organic daily load BOD5 Nominal Hydraulic daily flow QN As Set Out in Table CE for each Model The effectiveness of treatment Treatm...

Страница 35: ...wastewater treatment plants Tricel wastewater treatment plants were placed through a rigorous 38 week test by the certified laboratory PIA GmbH Testing Institute for wastewater technology in Aachen G...

Страница 36: ...onditions Subject to our standard terms and conditions which are available on request In accordance with our standard policy of product development this specification is subject to change without noti...

Страница 37: ...37 NOTES This page is intentionally left blank...

Страница 38: ...38 NOTES This page is intentionally left blank...

Страница 39: ...39 NOTES This page is intentionally left blank...

Страница 40: ...res day Tricel Vitae UK6 0 36 900 Tricel Killarney Unlimited Company Trading as Tricel Ballyspillane Ind Est Killarney Co Kerry Ireland Tel 353 0 64 663 2421 I Email sales tricel ie I www tricel ie In...

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