Trane TR-OHS RCU Series Скачать руководство пользователя страница 6

6

 SS-SVX004C-EN

Introduction

General

Trane manufactures two versions of the Remote 
Condensing Unit (RCU): one for outdoor installation (RCU-
O) and one for indoor installation (RCU-I). This manual 
documents both types of RCU for Trane. Recognized as a 
world leader, Trane provides precision cooling systems 
with the highest quality craftsmanship using the finest 
materials available in the industry. The unit will provide 
years of trouble-free service if installed and maintained in 
accordance with this manual. Damage to the unit from 
improper installation, operation or maintenance is not 
covered by the warranty.
This manual contains information for installation, 
operation, maintenance, troubleshooting and repair. 
Spare parts are available from Trane to insure continuous 
operation. Using substitute parts or bypassing electrical or 
refrigeration components in order to continue operation is 
not recommended and will void the warranty. Due to 
technological advancements, components are subject to 
change without notice.
RCU systems are designed to reject heat from refrigerant 
based cooling equipment. Any use beyond this is deemed 
to be not intended. Trane is not liable for any damage 
resulting from improper use. The RCU-O system is 
designed to be installed outdoors unless otherwise noted 
on the equipment nameplate. The RCU-I is designed for 
indoor installation only.

Product Description

RCUs are air-cooled, heat rejection condensing systems 
with horizontal air discharge. The units are contained in a 
light weight, corrosion resistant aluminum cabinet 
designed for mounting to a horizontal surface (RCU-O) or 
suspension from a ceiling (RCU-I). The cabinet houses the 
compressor, condensing unit coil, fan assembly, sight 
glass and receiver (optional). The electrical controls in the 
RCU-O and RCU-I are in an integrally mounted electric box 
enclosure which is isolated from the rest of the equipment. 
The electric box on the RCU-O is weatherproof. There are 
several cabinet sizes based on the capacity of the unit. 
Refer to the installation drawing supplied with the unit for 
the layout and dimensions of the cabinet.
The cooling capacity in Btu/h will depend on the unit size 
which can range from 12,000 to 120,000 Btu/h. The 
condensing system is a closed-loop circuit in which 
refrigerant is continuously circulated by a pressure 
differential created by the compressor. The compressor is 
designed to increase refrigerant pressure to a level 
sufficiently high for it to be cooled and condensed into 
liquid by the effect of ambient air being drawn over the 
condensing unit coil.
Both RCUs use fan cycling for low ambient head pressure 
control down to 0 °F. Flooded head pressure control is 
used for low ambient temperatures down to -30°F. 

RCU systems are designed to operate with either R407C 
refrigerant. Refer to the unit nameplate to identify the 
model number and which refrigerant is used with the unit.

Note:

RCU systems are strictly for non-residential 
applications.

Operation of the RCU is controlled by a 24 Vac input signal 
from a system controller provided with the refrigeration 
equipment.

Capabilities and Features 

All Aluminum Cabinet Construction. 

Aluminum Fin Copper Tube Coil Construction. 

Vibration Isolation of Compressor. 

Fan Motor Equipped with Permanently Lubricated 
Motor Bearings. 

Removable Lid Allows Access to All Components 
(RCU-O only). 

Compact Profile with Internal Control Enclosure.

Application Ranges

RCU systems are designed for operation within the
following ranges:

Outdoor Temperature Range:

Fixed Fan Cycling Control........................ 0 to 95°F.
Flooded Head Pressure Control.............. -30 to 95°F.

Operating Voltage:

 

Vac Input per unit nam/- 10%.

Max. Piping Length; Evaporator to RCU:

100 ft equivalent length.
(50 equivalent ft if equipped with hot gas bypass.)
Max. Vertical Level Drop; Refrigeration Equipment to RCU:
15 ft (when RCU is below the evaporator).

Storage Conditions:

............................... -30 to 105°F.

Note:

Damage or malfunction to the unit due to storage 
or operation outside of these ranges will void the 
warranty.

Содержание TR-OHS RCU Series

Страница 1: ...the equipment The installation starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjus...

Страница 2: ...quipment that is used in these service procedures In addition some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants Kno...

Страница 3: ...ede these policies Non Trane personnel should always follow local regulations Introduction SS SVX004C EN 3 Copyright This document and the information in it are the property of Trane and may not be us...

Страница 4: ...Procedures 16 Refrigerant Characteristics 19 Settings and Adjustments 20 High Low Pressure Limit Switches 20 Head Pressure Controls 20 Hot Gas Bypass 20 Commissioning and Decommissioning 21 Operation...

Страница 5: ...10 11 Unit RCU Remote Condensing Unit Digit 12 Outdoor Indoor O Outdoor Unit I Indoor Unit About Digits Model numbers are comprised of digits Each digit or set of digits defines the product model Exam...

Страница 6: ...electric box on the RCU O is weatherproof There are several cabinet sizes based on the capacity of the unit Refer to the installation drawing supplied with the unit for the layout and dimensions of th...

Страница 7: ...r located in the electric box The 012 040 model RCU I use a direct drive blower The 042 120 RCU I units have a belt driven blower with separate drive motor Electric Box RCU electrical components are p...

Страница 8: ...provided as standard on RCU O units and as an option on RCU I units A service disconnect switch electrically isolates the unit during routine maintenance The handle of the switch may be locked in the...

Страница 9: ...ly lift unit in a LEVEL position could result in unit dropping and possibly crushing operator technician which could result in death or serious injury and equipment or property only damage Test lift u...

Страница 10: ...ing for ducted systems Refer to the below figure Notes Do not install the A C system directly above electronic equipment that may hinder serviceability Equipment must be level to operate properly Figu...

Страница 11: ...ill be used if the volume of the piping is too large Note The size of the equipment pipe connections does not indicate the size of the refrigerant lines to be used In cases where the pipe size doesn t...

Страница 12: ...of 30 equivalent ft for longer rises individual calculations must be made Sizes assume the use of single risers double risers may be necessary Table 2 Recommended liquid line sizes Recommended Liquid...

Страница 13: ...se and frequency information specified on the system nameplate The supply voltage measured at the unit must be within 10 of the voltage specified on the nameplate refer to the below figure The namepla...

Страница 14: ...the compressor To correct this problem exchange any two of the incoming main power wires at the main power circuit breaker Do not rewire the unit s individual components Electric Box Layout The elect...

Страница 15: ...rform a dry nitrogen leak detection test on the system Using dry nitrogen only pressurize the system to 150 psig Ensure all service and solenoid valves are energized open and that no part of the syste...

Страница 16: ...Failure to follow instructions below could result in death or serious injury Do not work in confined spaces where refrigerant or other hazardous toxic or flammable gas may be leaking Refrigerant or ot...

Страница 17: ...e the cylinder is emptied Initial System Charge Introducing the Refrigerant Charge Follow the steps below to charge systems with R407C refrigerant The initial charge will be performed by introducing l...

Страница 18: ...f refrigerant charge This can be done by using the system controller to enable a call for dehumidification lower the humidity setpoint This process may need to be repeated several times After cycling...

Страница 19: ...Pressure psig R407C 70 55 85 Switch State Opens Closes Low Pressure Switch psig R407C 10 32 High Pressure Switch psig R407C 410 Manual Reset Saturated Refrigerant Pressure Table The refrigerant vapor...

Страница 20: ...liquid flow from the condensing unit to the receiver When using this method of head pressure regulation there must be enough refrigerant in the system to ensure adequate charge at the lowest expected...

Страница 21: ...pressure gas 3 The refrigerant then flows to the condensing unit coil The high temperature high pressure gas from the compressor is cooled and condensed by the flow of air through the condensing unit...

Страница 22: ...he following recommended guidelines When transferring refrigerant into cylinders ensure that only appropriate refrigerant recovery cylinders are employed Ensure that the correct number of cylinders fo...

Страница 23: ...care to avoid accidents and ensure proper operation General Maintenance access to the remote condensing unit is through the removable panel on top of the unit Examine the areas around the air inlet an...

Страница 24: ...overload and re set circuit breaker s or motor starter protector s Condensing Unit Head Pressure Too High Non condensable gas or air in system Recover system evacuate per Preparing System for Charging...

Страница 25: ...o the unit Check fan motor starter protector contactor fan cycling switch or fan speed controller Suction Pressure too Low Expansion valve not opening fully indicated by abnormally cold suction line O...

Страница 26: ...ine whether it is an electrical or a mechanical failure An electrical failure will be indicated by the distinct pungent odor once the system has been opened If a burnout has occurred the oil will be b...

Страница 27: ...Cleanup Procedure WARNING Hazardous Voltage Disconnect all electric power including remote disconnects before servicing Follow proper lockout tagout procedures to ensure the power can not be inadverte...

Страница 28: ...r opening the sheave one half turn to decrease speed 7 Replace the sheave key and tighten set screw 8 Proper belt tension is achieved when the belt has a deflection of 1 2 inch per foot of span betwee...

Страница 29: ...Model Number Sales Order Number Item Number Unit Serial Number Description of Problem Obtaining Warranty Parts A support technician will provide troubleshooting assistance over the telephone If it can...

Страница 30: ...gerant charge bubbles in sight glass 2 Check suction and discharge pressure 3 Ensure refrigerant lines are secured 4 Tighten electrical connections 5 Ensure motor mount is secured 6 Clean unit as nece...

Страница 31: ...tolerances Main power wiring connections to the equipment including earth ground have been properly installed Customer supplied main power circuit breaker HACR type or fuses have proper ratings for e...

Страница 32: ...are committed to using environmentally conscious print practices Trane by Trane Technologies NYSE TT a global climate innovator creates comfortable energy efficient indoor environments for commercial...

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