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SS-SVX004C-EN

Installation

Receiving the Equipment

The RCU system has been tested and inspected prior to 
shipment. To ensure the equipment is received in factory 
condition, visually inspect the equipment immediately 
upon delivery. Carefully remove the shipping container 
and all protective packaging. Open the access doors and 
thoroughly inspect the unit interior for any signs of transit-
incurred damage. If there is shipping damage, it must be 
noted on the freight carrier’s delivery forms before signing 
for the equipment. Trane ships all equipment FOB factory 
and is not liable for any equipment damage while in 
transit. Freight claims must be made through the freight 
carrier; however, Trane can assist in the claim filing 
process with the freight carrier. Should any such damage 
be present, notify Trane Product Support prior to 
attempting any repairs. Refer to 

“Product Support,” p. 29

 

of this manual for instructions.
Check the equipment against the packing slip to verify the 
shipment is complete. Report all discrepancies to Trane.
A Data Package was sent with the unit. It contains this 
manual, system drawings, applicable Safety Data Sheets 
(SCS) and other applicable instructions based on the 
configuration and options of the unit. The data package 
has been placed in a clear plastic envelope. These 
documents need to be kept with the unit for future 
reference.

Site Preparation

RCU systems are designed with easy service access in 
mind. Install the RCU in a secure location where the unit 
cannot be tampered with and the main power disconnect 
switch cannot be inadvertently turned off. Allow access to 
the unit for routine operation, servicing and for necessary 
maintenance. Refer to the installation drawing provided 
with the unit for the dimensions of the RCU.

Notes:

Working clearance requirements need to be 
established prior to the mounting of the unit. Refer to 
local and national electrical codes.

Equipment must be level to operate properly.

Rigging

WARNING

Improper Unit Lift!

Failure to properly lift unit in a LEVEL position could 
result in unit dropping and possibly crushing operator/
technician which could result in death or serious injury, 
and equipment or property-only damage. Test lift unit 
approximately 24 inches (61 cm) to verify proper center 
of gravity lift point. To avoid dropping of unit, 
reposition lifting point if unit is not level.

WARNING

Heavy Object!

Failure to follow instructions below could result in unit 
dropping which could result in death or serious injury, 
and equipment or property-only damage. Ensure that 
all the lifting equipment used is properly rated for the 
weight of the unit being lifted. Each of the cables 
(chains or slings), hooks, and shackles used to lift the 
unit must be capable of supporting the entire weight of 
the unit. Lifting cables (chains or slings) may not be of 
the same length. Adjust as necessary for even unit lift.

The RCU system is designed to be kept level in a vertical 
position. Move the unit with a suitable device such as a 
forklift or attach an overhead lifting sling, supporting the 
unit from the mounting base. Use an appropriate capacity 
lifting device that can safely handle the weight of the 
equipment. Weight tables are provided on the installation 
drawing provided in the unit Data Package. If using an 
overhead lifting device, utilize lifting bars that exceed the 
cabinet width in order to avoid crushing the sides of the 
unit. Remote Condensing Units are shipped on a skid to 
facilitate moving prior to installation. Units should always 
be stored in a dry location prior to installation.

Mounting/Placement

Mounting/Placing the RCU-O

The RCU-O is designed for mounting to a flat surface. 
Install the RCU-O in a secure location with adequate space 
for accessing components for installation, maintenance 
and repair procedures. The refrigeration components are 
accessed through the top by removing the lid, and from 
the back by removing the rear air discharge panel. The 
electric box is accessed from the side of the unit. Locate 
the unit where the fan is not likely to draw dirt and debris 
into the coil fins.

Figure 2.

RCU-O mounting

Bushing

Mounting

Bracket

Lock washer

Flat washer

Flat washer

Hex Nut

Mounting

Stud

Vibration

Isolator

Содержание TR-OHS RCU Series

Страница 1: ...the equipment The installation starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjus...

Страница 2: ...quipment that is used in these service procedures In addition some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants Kno...

Страница 3: ...ede these policies Non Trane personnel should always follow local regulations Introduction SS SVX004C EN 3 Copyright This document and the information in it are the property of Trane and may not be us...

Страница 4: ...Procedures 16 Refrigerant Characteristics 19 Settings and Adjustments 20 High Low Pressure Limit Switches 20 Head Pressure Controls 20 Hot Gas Bypass 20 Commissioning and Decommissioning 21 Operation...

Страница 5: ...10 11 Unit RCU Remote Condensing Unit Digit 12 Outdoor Indoor O Outdoor Unit I Indoor Unit About Digits Model numbers are comprised of digits Each digit or set of digits defines the product model Exam...

Страница 6: ...electric box on the RCU O is weatherproof There are several cabinet sizes based on the capacity of the unit Refer to the installation drawing supplied with the unit for the layout and dimensions of th...

Страница 7: ...r located in the electric box The 012 040 model RCU I use a direct drive blower The 042 120 RCU I units have a belt driven blower with separate drive motor Electric Box RCU electrical components are p...

Страница 8: ...provided as standard on RCU O units and as an option on RCU I units A service disconnect switch electrically isolates the unit during routine maintenance The handle of the switch may be locked in the...

Страница 9: ...ly lift unit in a LEVEL position could result in unit dropping and possibly crushing operator technician which could result in death or serious injury and equipment or property only damage Test lift u...

Страница 10: ...ing for ducted systems Refer to the below figure Notes Do not install the A C system directly above electronic equipment that may hinder serviceability Equipment must be level to operate properly Figu...

Страница 11: ...ill be used if the volume of the piping is too large Note The size of the equipment pipe connections does not indicate the size of the refrigerant lines to be used In cases where the pipe size doesn t...

Страница 12: ...of 30 equivalent ft for longer rises individual calculations must be made Sizes assume the use of single risers double risers may be necessary Table 2 Recommended liquid line sizes Recommended Liquid...

Страница 13: ...se and frequency information specified on the system nameplate The supply voltage measured at the unit must be within 10 of the voltage specified on the nameplate refer to the below figure The namepla...

Страница 14: ...the compressor To correct this problem exchange any two of the incoming main power wires at the main power circuit breaker Do not rewire the unit s individual components Electric Box Layout The elect...

Страница 15: ...rform a dry nitrogen leak detection test on the system Using dry nitrogen only pressurize the system to 150 psig Ensure all service and solenoid valves are energized open and that no part of the syste...

Страница 16: ...Failure to follow instructions below could result in death or serious injury Do not work in confined spaces where refrigerant or other hazardous toxic or flammable gas may be leaking Refrigerant or ot...

Страница 17: ...e the cylinder is emptied Initial System Charge Introducing the Refrigerant Charge Follow the steps below to charge systems with R407C refrigerant The initial charge will be performed by introducing l...

Страница 18: ...f refrigerant charge This can be done by using the system controller to enable a call for dehumidification lower the humidity setpoint This process may need to be repeated several times After cycling...

Страница 19: ...Pressure psig R407C 70 55 85 Switch State Opens Closes Low Pressure Switch psig R407C 10 32 High Pressure Switch psig R407C 410 Manual Reset Saturated Refrigerant Pressure Table The refrigerant vapor...

Страница 20: ...liquid flow from the condensing unit to the receiver When using this method of head pressure regulation there must be enough refrigerant in the system to ensure adequate charge at the lowest expected...

Страница 21: ...pressure gas 3 The refrigerant then flows to the condensing unit coil The high temperature high pressure gas from the compressor is cooled and condensed by the flow of air through the condensing unit...

Страница 22: ...he following recommended guidelines When transferring refrigerant into cylinders ensure that only appropriate refrigerant recovery cylinders are employed Ensure that the correct number of cylinders fo...

Страница 23: ...care to avoid accidents and ensure proper operation General Maintenance access to the remote condensing unit is through the removable panel on top of the unit Examine the areas around the air inlet an...

Страница 24: ...overload and re set circuit breaker s or motor starter protector s Condensing Unit Head Pressure Too High Non condensable gas or air in system Recover system evacuate per Preparing System for Charging...

Страница 25: ...o the unit Check fan motor starter protector contactor fan cycling switch or fan speed controller Suction Pressure too Low Expansion valve not opening fully indicated by abnormally cold suction line O...

Страница 26: ...ine whether it is an electrical or a mechanical failure An electrical failure will be indicated by the distinct pungent odor once the system has been opened If a burnout has occurred the oil will be b...

Страница 27: ...Cleanup Procedure WARNING Hazardous Voltage Disconnect all electric power including remote disconnects before servicing Follow proper lockout tagout procedures to ensure the power can not be inadverte...

Страница 28: ...r opening the sheave one half turn to decrease speed 7 Replace the sheave key and tighten set screw 8 Proper belt tension is achieved when the belt has a deflection of 1 2 inch per foot of span betwee...

Страница 29: ...Model Number Sales Order Number Item Number Unit Serial Number Description of Problem Obtaining Warranty Parts A support technician will provide troubleshooting assistance over the telephone If it can...

Страница 30: ...gerant charge bubbles in sight glass 2 Check suction and discharge pressure 3 Ensure refrigerant lines are secured 4 Tighten electrical connections 5 Ensure motor mount is secured 6 Clean unit as nece...

Страница 31: ...tolerances Main power wiring connections to the equipment including earth ground have been properly installed Customer supplied main power circuit breaker HACR type or fuses have proper ratings for e...

Страница 32: ...are committed to using environmentally conscious print practices Trane by Trane Technologies NYSE TT a global climate innovator creates comfortable energy efficient indoor environments for commercial...

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