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Installation and operating manual

G1035.4 – 01/2019

EN-17

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Never use a high pressure cleaner to clean the wire rope or products in contact with the wire rope! Penetrating moisture will result
in malfunctions and damage to mechanical installations (e.g. brakes, ball bearings) and the electrical equipment.

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Dirt on the wire rope will result in premature wear or the corrosion of the wire rope, suspension rig and products in contact with
the wire rope.

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Do not lubricate the wire rope using a lubricant that contains disulfide (e.g. Molycote

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You must abide by the safety specification sheets issued by the manufacturer of the lubricant being used.

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Abide by the instructions concerning transport, storage and cleaning listed on page 57.

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The anchoring devices must comply with the instructions given in this manual or the applicable directives / standards.

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The rated load limit must never be exceeded.

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During operation, do not try to touch or reach non-visible areas that are close to the hoist.

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Motors can become hot whilst working. Never touch the motors.

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Working outdoors during lightning or a storm is prohibited. Danger of lightning strikes or the load being tipped over by gusts of
wind.

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Local climate and weather conditions must always be taken into consideration during the planning stages: If in doubt, you must
request the weather and wind forecast from the meteorological office before beginning work.

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Operation without plugs on the motor cover (see Illustration 23) is prohibited. Moisture can impair the effectiveness of the brake.
Risk of injury on the exposed motor shaft.

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Maintenance and repair work must only be undertaken by trained and certified maintenance personnel, see § 8.1.

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Self-locking nuts must never be reused and they must always be exchanged for new ones.

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Only qualified personnel who have been trained on the system are permitted to install and operate it in compliance with the
instructions given in this instruction manual.

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Only qualified electricians are permitted to undertake work on the electrical equipment in accordance with the electro technical
standards, rules and regulations.

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The electric connection must be implemented as described in § 6.2.1 in order to avoid electrical hazards.

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Never stand beneath suspended loads. Isolate the dangerous area whenever necessary. Support and secure caught or jammed
loads.

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Never grasp the wire rope while the machine is operating.

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Hearing protection may be necessary, depending on how the hoist is installed.

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The load must be guided by on-site means. If the load cannot be guided by on-site means then a rotation-resistant wire rope with
a swivel hook or a rope swivel must be used. Swivel hook and rope swivel must turn freely when subjected to loads.

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When performing welding work the national safety and accident prevention regulations must be observed.

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Never reach into the inlet or outlet of wire rope contacting devices whilst the machine is operating. There is a risk of being pulled
in and crushed.

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Installation and setup of the remote control only by qualified persons.

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Do not open the housing of the remote control unless you are qualified.

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Keep connecting contacts and antenna clean.

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Do not use the remote control if casing or protective film are damaged.

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In § 13, you will find an overview of possible limit switches. Please mark which limit switch is included in your scope of delivery.
This overview saves you unnecessary work steps when performing functional tests on the limit switch.

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The operating company is also responsible for preparing clear operating, maintenance, repair and other work instructions and
must ensure that the unit is operated correctly by instructing and training the personnel in the correct and approved utilization
methods.

2.2

Instructions for the operating company

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The owner is responsible for the creation of an emergency rescue plan and for the provision of information concerning this to all
equipment operators / supervisors. The emergency rescue plan must be specified in writing and kept together with this operation
manual.

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The operating company as an employer is responsible for training its personnel in all of the measures set out in the emergency
rescue plan under safe conditions.