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Operating Manual SSI-BOX  PROFIBUS-DP (PNO)

 

ELECTRONIC GmbH

 

 

TR - ELECTRONIC GmbH, 

Global Quality Management, Eglishalde 6, 78647 Trossingen, Tel. ++49 (0)7425-228-0, Fax ++49 (0)7425-228-33

 

Date: 25.04.2012 

TR - E - BA - GB - 0013 - 03 

Page 44 of 45 

 

6 Appendix 

 

6.1 Technical Data 

 
 

Operating voltage: ............................................ 

 

11-27 V DC (± 5% residual ripple) 

 

 

Max. current consumption 

(without encoder)

: .  

< 300 mA at 11 V DC, < 100 mA at 27 V DC 

 

 

SSI-Encoder activation: ....................................  

SSI (synchronous-serial), RS422 

Clock output ......................................   TTL 
Data input ..........................................   Opto-coupler 
Type of encoders 

 

Rotary encoders:...............................  

- without CRC, 4096/4096, binary, tree-format 

 

- with 15 bit CRC, 28 data bits, binary 

Linear encoders: ...............................  

- without CRC, 24 data bits, binary 

Length of cable encoder<->SSI-BOX .   by length of cable adjustment max. 1000m 

possible (with checksum evaluation) 

 

 

SSI data interface: 

 

Structure: ...........................................   Data: 2-wire acc. to EIA RS422 
 

Pulses: Opto-coupler input 

Cable type: ........................................   Twisted-pair, well screened with wave impedance 

of 100 

 to 130 

. Min. cross section 0.25mm² 

with a capacity of approx. 60 pF/m.

 

Screen: ..............................................   Refer to chapter entitled "Connecting the Cable 

Screening to the Converter Housing" on page 9 

Length of cable: .................................   up to 250 m at 125 kHz, up to 50 m at 1 MHz 
Transmission rate: .............................   80 kHz - 1MHz 
Transmission procedure: ..................   synchronous-serial, 24 bit left-justified 
Output code: ......................................   programmable (binary, Gray) 

 

 

PROFIBUS-DP data interface: ..........................  

RS485, PROFIBUS-DP acc. DIN 19245 part 1-3 

Baud rate: ..........................................   max. 12 Mbps 
Station address: ................................   3 - 99

 

Special features: ...............................   Parameter programming according to PNO Profile 

Class 2 

 

 

Incremental data interface (option): 

 

Incremental tracks: ............................   K1, /K1, K2, /K2, 1024 pulses/rev. 
 

30 mA, short-circuit-proof 

Sampling frequency: .........................   max. 250 kHz 

 

 

Inputs:

 

 

P 2: .......................................   Electronic adjustment 
Switching level: .................................   "0" < 8 VDC "1" > 11 VDC, max. 30 V DC 

 

 

Operating temperature range: .........................  

-20 to +70°C  

 

 

Type of protection: ............................................  

IP 67 (DIN 40 050) 

 

 

Vibration ............................................................. 

 

According to DIN 40 046, Part 8 

Form of vibration ............................... 

 

sine 

Frequency range ...............................   50 Hz to 2000 Hz 
Acceleration ......................................  

 245 m/s² (25g) peak 

Axes ..................................................  

 

X-, Y- and Z-axis 

Duration .............................................   2 h/axis 

 

Содержание SSI-BOX

Страница 1: ...e TTL Level 489 XXXXX with Incremental Interface UP Level 5 24 V will be defined Please keep for further use Edition Rev Date 25 04 2012 Document Rev No TR E BA GB 0013 03 Soft edition File name TR E...

Страница 2: ...t without prior notice Printing This manual was produced on a personal computer using MS Word for Windows The text was printed in Arial type Fonts Italics and bold type are used for the title of a doc...

Страница 3: ...e each individual page has its own revision status and date in the footer there may be different revision statuses within the document Drawings that are in the appendix have their own revision history...

Страница 4: ...h SSI format do the configurations need 17 3 6 Configuration and parameterization 19 3 6 1 Configuration 19 3 6 1 1 Box rotary encoder class 1 16 identifier 0xD0 208 dec 20 3 6 1 2 Box rotary encoder...

Страница 5: ...4 4 3 Parameterization 38 4 4 3 1 Code sequence 38 4 4 3 2 Class 2 functionality 38 4 4 3 3 Commissioning diagnostic control 38 4 4 3 4 Scaling function control 38 4 4 3 5 Measuring units per meter h...

Страница 6: ...volved in the assembly commissioning and operation of the device must be appropriately qualified must follow exactly the instructions in this manual This is for your own safety and the safety of your...

Страница 7: ...VDE 0100 Part 410 standards Fluctuations in or deviations from the rated mains voltage may not exceed the tolerances stated in the technical data If they do functional failures of the electrical compo...

Страница 8: ...their seals o rings The lid of the housing must be tightened correctly see Appropriate Use on page 10 Screw glands and lid must be sealed properly If dirt or oil will penetrate inside the converter h...

Страница 9: ...nal holder 2 3 Push the compression nut 1 and the terminal holder 2 over the cable 4 Strip the cable push back the braiding around the terminal holder 2 such that the braiding goes over the inner O ri...

Страница 10: ...ding to DIN 19245 Part 1 3 up to a maximum of 12 Mbauds The parameterization and equipment diagnostics are performed by the PROFIBUS master according to Version 1 0 of the PNO encoder profile In addit...

Страница 11: ...temperature range of 20 to 70 C Keep to the sealing of the converter housing see note on page 10 principal when industrial liquids to run over the housing Note Always keep to the commissioning operat...

Страница 12: ...and mark circuits equipment and systems in accordance with recognized safety standards 1 6 Safety Measures at the Place of Assembly Warning Do not carry out welding if the device has already been wire...

Страница 13: ...33 Date 25 04 2012 TR E BA GB 0013 03 Page 13 of 45 2 Transportation Commissioning 2 1 Transportation Storage Transportation Information Do not drop the device or subject them to excessive jolting Us...

Страница 14: ...e GSD and a type file 200 for COM ET 200 for Windows art no 490 00406 2 2 2 Requirements for start up on SIMATIC S7 In order to start up the SSI BOX on a programmable controller of the SIMATIC S7 type...

Страница 15: ...as the filename TR09_SSI GSD 3 3 Start up on PROFIBUS When started up the SSI BOX has the status Baud search After detecting the Baud rate it switches to the status WAIT_PRM and waits for the paramete...

Страница 16: ...ry encoder class 2 16 or Box rotary encoder class 2 32 class 2 16 16 bit inputs outputs class 2 32 32 bit inputs outputs Encoder scaling possible however the measuring units per revolution must be an...

Страница 17: ...ompleted MSB sided accordingly with 0 Programmings 16 bit steps revolution are completed LSB sided starting from 215 accordingly with 0 The bit pattern entered into the output format corresponds to th...

Страница 18: ...increments from within 24 bits Output format Measuring length in increments max 16 777 215 24 data bits 0 0 0 0 x x x x x x x x x x x x x x x x x x x x MSB 223 LSB 20 Programmings of the linear measu...

Страница 19: ...more information on the integration of field devices please refer to the documentation supplied with your software In order to integrate and parameterize the SSI BOX in a master system it is usually n...

Страница 20: ...byte x 1 Relevant parameter data Code sequence 3 6 1 2 Box rotary encoder class 1 32 identifier 0xD1 209 dec The SSI BOX uses two input words only which are consistently transferred via the bus Double...

Страница 21: ...equence Class 2 functionality Scaling function control Measuring units per revolution Total measuring range units hi Total measuring range units lo 3 6 1 4 Box rotary encoder class 2 32 identifier 0xF...

Страница 22: ...ata byte 2 Data byte 1 Data byte 0 LSB MSB Output byte x 0 Output byte x 1 Output byte x 2 Output byte x 3 P P Preset adjustment Relevant parameter data Code sequence Encoder CRC Total measuring range...

Страница 23: ...Revolutions numerator lo 4096 Revolutions denominator 1 Code SSI Interface arbitrary Code PROFIBUS Interface arbitrary Preset 1 value units hi arbitrary within the limits Preset 1 value units lo arbit...

Страница 24: ...e units hi 256 Total measuring range units lo 0 Revolutions numerator hi 0 Revolutions numerator lo 4096 Revolutions denominator 1 Code SSI Interface arbitrary Code PROFIBUS Interface arbitrary Preset...

Страница 25: ...ise Rotary encoder with view on the shaft Linear measuring systems decreasing to the end of the rod 3 6 2 2 Class 2 functionality Defines the SSI BOX s range of functions Class 2 deactivated means tha...

Страница 26: ...rts again from zero Inputs for HI word Box rotary encoder class 2 16 class 2 32 TR Gear Lower limit 0 increments Upper limit 512 increments depending on the total capacity max Number of increments per...

Страница 27: ...t Gray code X Binary SSI BOX supplies 24 bit binary code Shifted Gray SSI BOX supplies 24 bit shifted Gray code 3 6 2 10 Code PROFIBUS interface Defines the output code for the PROFIBUS interface Sele...

Страница 28: ...Box rotary encoder TR Gear Together these parameters define the position value to which the encoder is adjusted with the leading edge of the 2nd preset input The inputs depend on the total measuring...

Страница 29: ...form This affects the following parameters Total measuring range units Revolutions numerator Preset 1 value Preset 2 value In the meantime we recommend the following procedure for entering measuring l...

Страница 30: ...next smallest second power in revolutions The number of increments per revolution remains constant The re calculated measuring length in increments can be read out via the extended diagnostic informa...

Страница 31: ...x 0 Output byte x 1 Output byte x 2 Output byte x 3 P Inputs Data byte 3 Data byte 2 Data byte 1 Data byte 0 LSB MSB Input byte x 0 Input byte x 1 Input byte x 2 Input byte x 3 The preset adjustment...

Страница 32: ...er K1 K1 K2 K2 is supplied at connector X10 passed through the driver stage and can be tapped off at connector X11 These outputs are potential free Variations see also pin assignment in the appendix O...

Страница 33: ...e master file which is used has the filename TR09_SSI GSD 4 3 Start up on PROFIBUS When started up the SSI BOX has the status Baud search After detecting the Baud rate it switches to the status WAIT_P...

Страница 34: ...ur software In order to integrate and parameterize the SSI BOX in a master system it is usually necessary to carry out the following two steps within the configuration program 4 4 1 Configuration For...

Страница 35: ...identifier D1 HEX The SSI BOX uses two input words only which are consistently transferred via the bus Double input word ID x Note In the case of configurations for CLASS 1 preset adjustment is not p...

Страница 36: ...istently transferred via the bus Double input word ID x Double output word for preset adjustment OD x TR Extended standard 32 bit resolution identifier F1 HEX The SSI BOX uses two input words and two...

Страница 37: ...bitrary Encoder CRC checksum monitoring switched on Total measuring range units hi 1 Total measuring range units lo 34464 Preset 1 value units hi arbitrary within the limits Preset 1 value units lo ar...

Страница 38: ...d of the rod Decreasing movement of the position sensor toward the end of the rod 4 4 3 2 Class 2 functionality Defines the SSI BOX s range of functions Class 2 deactivated means that the SSI BOX only...

Страница 39: ...Resolution 0 01 mm 100000 increments m Resolution 0 1 mm 10000 increments m Inputs for HI word Lower limit 0 Upper limit 1 Inputs for LO word Lower limit 0 Upper limit 65536 4 4 3 6 Preset 1 value uni...

Страница 40: ...ter These programs clip the more significant word of the parameter In order to allow inputs despite this these parameters are split up into single words Illogically enough the input in the input masks...

Страница 41: ...range of 24 bit respectively 15 bit This is done by setting the most significant bits of the output data 231 for configuration Class 2 32 bits or 215 for configuration Class 2 16 bits Outputs Inputs...

Страница 42: ...y off off Absence of voltage supply Check voltage supply wiring Hardware error SSI BOX defective Replace SSI BOX on flashing at a frequency of 10 Hz Parameterization or configuration error Check param...

Страница 43: ...9 0 7425 228 0 Fax 49 0 7425 228 33 Date 25 04 2012 TR E BA GB 0013 03 Page 43 of 45 5 2 How to use the PROFIBUS diagnostics The SSI BOX supplies the diagnostic information for Class 1 and Class 2 of...

Страница 44: ...well screened with wave impedance of 100 to 130 Min cross section 0 25mm with a capacity of approx 60 pF m Screen Refer to chapter entitled Connecting the Cable Screening to the Converter Housing on p...

Страница 45: ...ection of terminating resistor Otherwise these switches must be switched off The Profibus terminals A and B are duplicated to allow the incoming and outgoing signals to be wired separately Terminals a...

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