background image

TOTA

L CONTROL INST

AL

LA

TION GUIDE

LINES 

AN

WA

RNINGS

PL

EA

SE RE

AD

 PREC

AU

TI

ONS 

AN

WA

RN

IN

GS

 ON

 PA

GE

 2 

BE

FORE PROCEEDING WI

TH

 INST

AL

LA

TI

ON

 

RE

MO

VE PR

ESSU

RE

 SWIT

CH FROM

 PU

MP

 AN

WIRE TO

TA

L CONT

ROL DIRECT

LY 

TO 

PU

MP

• 

TO

TA

L CONT

ROL provides for an

 adjustab

le

 do

wn

stream 

pr

es

sure betw

een 45 ps

i to 95 psi.

 

• 

Install 

TO

TA

L CONT

ROL onl

in clean 

wa

ter applications.

 

• 

Alwa

ys

 con

firm

 pu

mp

 and sy

stem

 characteristics be

fo

re installation, see pages 7, 8.

 

• 

Con

firm

 electrical charac

te

ristics of pu

mp

 mo

tor be

fo

re installation, e.g. full load am

ps

 and volt

ag

e.

• 

Mu

st al

wa

ys

 be instal

le

d in the vertical position, flow

 arro

ws

 up, electronic 

bo

x le

ve

l. 

• 

Do not install an

y tap or 

te

e betw

een the pump an

the 

TO

TA

L CONT

ROL. 

• 

Install a 

ga

te

 valve 

af

ter the 

TO

TA

L CONT

ROL unit. 

Th

is allo

ws

 te

sting of the pu

mp

 and 

TO

TA

L CONT

ROL unit 

fo

r  

 

effi

cien

cy

 and to conf

irm 

pu

mp

 pressure

WHEN TO USE  PRESSURE TA

NK

- 6 - 

small pr

essure

 tank ( 

1/

2 to 2 gallon

s ) ma

y be used: 

1 - In ca

se of pumps 

us

in

g BI

AC

 sw

itch  starting 

sy

stem motor

s

     It 

allo

ws

 bi-m

etal switch 

strips to cool in such a 

wa

to 

wa

rrant the regular 

pump restart.

 

2 - In ca

se of mini

ma

l delivery demand

s.

 

     It 

allo

ws

 fo

r reducing 

th

e pu

mp

 start-ups.

 

     ( Exam

ple: 

gl

ass of

 water, ice-

ma

ki

ng 

ma

chine, inverse os

mo

sis sy

stem

s, 

or

 old 

sy

stem

     

wi

th sm

all losses).

Содержание PCTC16F16S

Страница 1: ...components Eliminates pump pressure switch Assists in absorbing water hammer Built in pressure and flow switch Can be used with or without pressure tank e m i t d n a e c a p s s e v a s n o i t a l l...

Страница 2: ...ical connections 9 Installation wiring diagram 115 VAC 2 wire pumps up to 16 FLA 9 Installation wiring diagram 230 VAC 2 wire pumps up to 20 FLA 10 Installation wiring diagram 230 VAC 3 wire pumps up...

Страница 3: ...stem and disconnect power supply before installing or servicing TOTAL CONTROL Make sure line voltage and frequency of power supply match motor nameplate voltage and frequency and TOTAL CONTROL voltage...

Страница 4: ...and hold to reset for 3 5 seconds with a tap opened Green Power on light and yellow Pump on should display This indicates system is operating properly If red Failure light comes back on refer to Troub...

Страница 5: ...it without use of liquid tight conduit voids warranty 4 Do not over thighten water connections especially when installing with metal couplings Damage to TOTAL CONTROL may result Prepare all threads wi...

Страница 6: ...INSTALLATION ON SURFACE AND SUBMERSIBLE PUMPS If pressure exceeds 174 psi install a pressure reducing valve SURFACE PUMP TOTAL CONTROL can be installed on surface and submersible pumps for residential...

Страница 7: ...oltage Must always be installed in the vertical position flow arrows up electronic box level Do not install any tap or tee between the pump and the TOTAL CONTROL Install a gate valve after the TOTAL C...

Страница 8: ...m pressure can be adjusted between minimum 45 psi and maximum 95 psi Open a tap to start up the pump close the tap and wait for pump to stop then check the system pressare on the pressure gauge normal...

Страница 9: ...AL CONTROL P3 If the pressure of the pump P1 fails to reach the values indicated in the pressure adjustment table the pump will stop working In the event of the height of the water column P3 being hig...

Страница 10: ...of pump and supply to determine pump motor FLA and follow applicable TOTAL CONTROL wiring diagram If pump motor FLA exceeds TOTAL CONTROL rating use magnetic starter wiring diagram for the applicable...

Страница 11: ...INSTALLATION WIRING DIAGRAM 230VAC 2 WIRE PUMPS UP TO 20 FLA INSTALLATION WIRING DIAGRAM 230VAC 3 WIRE PUMPS UP TO 20 FLA 10...

Страница 12: ...exceed 16 FLA On 230V installations pump motor full load amps exceed 20 FLA On all three phase applications Remember match coil voltage on contactor with TOTAL CONTROL voltage Either 115V or 230V coil...

Страница 13: ...230 VAC THREE PHASE 3 WIRE PUMPS INSTALLATION WIRING DIAGRAM 460VAC For 460Vac motors use magnetic starter to avoid damage to TOTAL CONTROL 12 For 208Vac or 230Vac three phase motors use magnetic sta...

Страница 14: ...OVERALL DIMENSIONS 13 INSTALLATION WIRING DIAGRAM 230VAC 3 WIRE PUMPS EXCEEDING 20 FLA...

Страница 15: ...will not operate WARNING Do not turn on power until the box cover has been securely fastened 4 Install the new electronic box and tighten the three screws Do not overthighten or damage to t hreads may...

Страница 16: ...OTAL CONTROL is warranted to be free of defects occurring either in hydraulic or electronic parts for a period of one year from the date of installation when installed by a licensed professional in ac...

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