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Air to Air Heat Exchanger with DX Coil Unit

Installation Manual

Air to Air Heat Exchanger with DX Coil Unit

Installation Manual

• Do not install the unit in a machinery factory or a chemical plant, where a toxic gas containing acid, alkali, an organic 

solvent, or paint, or a gas containing a corrosive substance is generated. Gas poisoning or a fire may result.

• Do not install in a location where flammable gas may leaks are possible. If the gas leak and accumulate around the 

unit, it may ignite and cause a fire.

• Install the unit so that the air discharge is located at least 1.5 m from the nearest fire alarm. Otherwise, when a fire 

occurs, the fire alarm may be late to detect it, or may not detect it at all.

Installation

• Transport it by the truck or the forklift. Transport it by six people or more when the person transports it temporarily. 

The waist etc. might be hurt when not following it.

• When transporting the Air to Air Heat Exchanger with DX Coil Unit, wear shoes with additional protective toe caps, 

protective gloves, and other protective clothing.

• When transporting the Air to Air Heat Exchanger with DX Coil Unit, do not take hold of the bands around the packing 

carton. You may injure yourself if the bands should break.

• When the Air to Air Heat Exchanger with DX Coil Unit is to be suspended, the designated hanging bolts (M12) and 

nuts (M12) must be used

• Install the Air to Air Heat Exchanger with DX Coil Unit at enough strong place to withstand the weight of the unit. If 

the strength is not enough, the unit may fall down resulting in injury

• Follow the instructions in the Installation Manual to install the Air to Air Heat Exchanger with DX Coil Unit. Failure to 

follow these instructions may cause the product to fall down or topple over or give rise to noise, vibration, water 
leakage, etc.

• Wear protective gloves and safety work clothing during installation, servicing and removal.
• Do not touch the aluminum fin of the Air to Air Heat Exchanger with DX Coil Unit or outdoor unit. You may injure 

yourself if you do so. If the fin must be touched for some reason, first put on protective gloves and safety work 
clothing, and then proceed.

• Tighten the flare nut with a torque wrench in the specified manner. Excessive tighten of the flare nut may cause a 

crack in the flare nut after a long period, which may result in refrigerant leakage.

• When working at heights, put a sign in place so that no-one will approach the work location, before proceeding with 

the work. Parts and other objects may fall from above, possibly injuring a person below.

• Before starting to install the Air to Air Heat Exchanger with DX Coil Unit, read carefully through the Installation 

Manual, and follow its instructions to install the Air to Air Heat Exchanger with DX Coil Unit.

• Only a qualified installer (*1) or qualified service person (*1) is allowed to install the Air to Air Heat Exchanger with 

DX Coil Unit. If the Air to Air Heat Exchanger with DX Coil Unit is installed by an unqualified individual, a fire, electric 
shocks, injury, water leakage, noise and / or vibration may result.

• Upon completion of the installation work, check for the insulation resistance. Then conduct a test run to check that 

the Air to Air Heat Exchanger with DX Coil Unit is operating properly.

• After the work has finished, be sure to use an insulation tester set (500V Megger) to check the resistance is 1M

 or 

more between the charge section and the non-charge metal section (Earth section). If the resistance value is low, a 
disaster such as a leak or electric shock is caused at user's side.

• Before starting to install the Air to Air Heat Exchanger with DX Coil Unit, read carefully through the Installation 

Manual, and follow its instructions to install the Air to Air Heat Exchanger with DX Coil Unit.

• Follow the instructions in the Installation Manual to install the Air to Air Heat Exchanger with DX Coil Unit. Failure to 

follow these instructions may cause the product to fall down or topple over or give rise to noise, vibration, water 
leakage, etc.

• Before operating the Air to Air Heat Exchanger with DX Coil Unit after having completed the work, check that the 

electrical control cover, inspection cover and maintenance cover are closed, and set the circuit breaker to the ON 
position. You may receive an electric shock if the power is turned on without first conducting these checks.

• Install the unit in the prescribed manner for protection against strong wind and earthquake. Incorrect installation may 

result in the unit falling down, or other accidents.

• Attach an anti bird net or the like to the outside air intake. Remove any foreign object such as a nest; otherwise, an 

oxygen shortage may occur in the room.

• Leave ample space between the outside air intake and the outlet for combustion gas. Otherwise, an oxygen shortage 

may occur in the room.

• When metallic ducts pass through a wooden construction covered with a metal lath, wire lath, or metal plate, install 

the ducts so that they are not electrically in contact with the metal parts of wooden construction. If a short circuit 
occurs, a fire may result.

• Use the supplied or specified parts for installation. Otherwise, the unit falling down, water leakage, an electric shock, 

or a fire may result.

• Perform anti-freezing work if the installation place is subject to freezing. Otherwise, the solenoid valve or pipes are 

damaged and water leakage may result.

• Do not install the unit in a place where the outside temperature (especially around the unit or the air grill) falls below 

0 °C. Otherwise, water in the pipes, in the humidifying element, or in the solenoid valve freezes and a breakdown or 
water leakage may result.

• If the ducts pass through a fire protection zone, use a noncombustible duct and install a fire damper. The flame may 

spread when a fire occurs.

• Install the ducts to the outside inclined downward so that rainwater does not enter the ducts. Otherwise, water will 

enter the room and household goods will become wet.

• Insulate the ducts from heat using a heat insulator to prevent condensation. Otherwise, furniture may be damaged.
• If it is hot and humid in the ceiling cavity, install a ventilator. Otherwise, a fire or a short circuit may result.
• Install drain pipes to drain water securely referring to the Installation Manual. In addition, insulate the pipes from heat 

to prevent condensation. Inappropriate piping results in water leaking into the room and the ceiling, floor or furniture 
may be damaged.

Explanations given to user

• After the installation work, Follow the Owner's manual to explain to the customer how to use and maintain the unit.
• Do not place any combustion appliance in a place where it is directly exposed to the wind of Air to Air Heat Exchanger 

with DX Coil Unit, otherwise it may cause imperfect combustion.

• For safety, turn off the unit if you do not use it for a long time. A fire or an electric shock may result due to insulation 

degradation.

Relocation

• Only a qualified installer (*1) or qualified service person (*1) is allowed to relocate the Air to Air Heat Exchanger with 

DX Coil Unit. It is dangerous for the Air to Air Heat Exchanger with DX Coil Unit to be relocated by an unqualified 
individual since a fire, electric shocks, injury, water leakage, noise and / or vibration may result.

• For the refrigerant recovery work (collection of refrigerant from the pipe to the compressor), stop the compressor 

before disconnecting the refrigerant pipe. If the refrigerant pipe is disconnected while the compressor is working with 
the valve open, the compressor sucks air and the refrigeration cycle is overpressurized, which may cause a burst or 
injury.

Refrigerant piping

• Install the refrigerant pipe securely during the installation work before operating the compressor. If the compressor is 

operated with the valve open and without refrigerant pipe, the compressor sucks air and the refrigeration cycles is 
over pressurized, which may cause a injury.

• Do not use any refrigerant different from the one specified for complement or replacement. Otherwise, abnormally 

high pressure may be generated in the refrigeration cycle, which may result in a failure or explosion of the product or 
an injury to your body.

• Only a qualified installer(*1) or qualified service person(*1) is allowed to do installation work. If installation is carried 

out by an unqualified individual, a fire, electric shocks, injury, water leakage, noise and / or vibration may result.

Electrical wiring

• Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations and 

laws. Use of wiring which does not meet the specifications may give rise to electric shocks, electrical leakage, 
smoking and / or a fire.

• Be sure to connect earth wire. (Grounding work)
• Incomplete earthing cause an electric shock.
• Do not connect earth wires to gas pipes, water pipes, lightning rods or earth wires for telephone wires
• After completing the repair or relocation work, check that the earth wires are connected properly.
• Install a circuit breaker that meets the specifications in the installation manual and the stipulations in the local 

regulations and laws.

• Install the circuit breaker where it can be easily accessed by the agent.
• When installing the circuit breaker outdoors, install one which is designed to be used outdoors.
• When you have noticed that some kind of trouble (such as when an error display has appeared, there is a smell of 

burning, abnormal sounds are heard, the Air to Air Heat Exchanger with DX Coil Unit falls to cool or heat, or water is 
leaking) has occurred in the Air to Air Heat Exchanger with DX Coil Unit, do not touch the Air to Air Heat Exchanger 
with DX Coil Unit yourself but set the circuit breaker to the OFF position, and contact a qualified service person (*1). 
Take steps to ensure that the power will not be turned on (by marking “out of service” near the circuit breaker, for 
instance) until qualified service person arrives. Continuing to use the Air to Air Heat Exchanger with DX Coil Unit in 
the trouble status may cause mechanical problems to escalate or result in electric shocks, etc.

• Upon completion of the installation work, tell the user where the circuit breaker is located. If the user does not know 

where the circuit breaker is, he or she will not be able to turn it off in the event that trouble has occurred in the Air to 
Air Heat Exchanger with DX Coil Unit.

• Use the rated voltage. Otherwise, a fire or an electric shock may result.
• Connect power cords or connection wires securely so that the power supply cover is attached properly. Otherwise, 

a fire or an electric shock may result.

• Do not install the unit or the switch in a humid place such as a bathroom. Otherwise, a fire or an electric shock may 

result.

(*1) Refer to the “Definition of Qualified Installer or Qualified Service Person.”

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+00ET99805001-2.book  Page 3  Tuesday, July 26, 2011  1:39 PM

Содержание MMD-VN1002HEXE-TR

Страница 1: ...Heat Exchanger with DX Coil Unit Model name Model with a humidifier MMD VNK502HEXE TR MMD VNK802HEXE TR MMD VNK1002HEXE TR Model without a humidifier MMD VN502HEXE TR MMD VN802HEXE TR MMD VN1002HEXE TR Installation Manual For commercial use Ticari kullanım için 00ET99805001 2 book Page 1 Tuesday July 26 2011 1 39 PM ...

Страница 2: ...iduals who have been trained and is thus thoroughly acquainted with the knowledge related to these operations The qualified installer who is allowed to do the electrical work involved in installation relocation and removal has the qualifications pertaining to this electrical work as stipulated by the local laws and regulations and he or she is a person who has been trained in matters relating to e...

Страница 3: ...or electricians and from heat Failure to wear this protective gear may result in burn Before carrying out the installation maintenance repair or removal work be sure to set the circuit breaker for the Air to Air Heat Exchamger Unit to the OFF position Otherwise electric shocks may result Place a Work in progress sign near the circuit breaker while the installation maintenance repair or removal wor...

Страница 4: ...noid valve or pipes are damaged and water leakage may result Do not install the unit in a place where the outside temperature especially around the unit or the air grill falls below 0 C Otherwise water in the pipes in the humidifying element or in the solenoid valve freezes and a breakdown or water leakage may result If the ducts pass through a fire protection zone use a noncombustible duct and in...

Страница 5: ...gned for R410A and please care so that water or dust does not enter To Disconnect the Appliance from Main Power Supply Means for disconnection having a contact separation in all poles at least 3 mm must be incorporated in the fixed wiring in accordance with the wiring rules The installation fuse All Types Can Be Used must be used for the power supply line of this Air to Air Heat Exchanger with DX ...

Страница 6: ... the water will leak VNK type only Places where air pipes are installed in the ceiling cavity Place exposed to air with high salt content seaside area Place exposed to large quantities of sulfide gas hot spring Should the unit be used in these places special protective measures are needed A restaurant kitchen where a lot of oil is used or place near machines in a factory Oil adhering to the heat e...

Страница 7: ...e using the unit Do not install the unit near a water heater A B C C B Dry bulb temperature C Absolute humidity kg kg S a t u r a t io n C u r v e 5 Installation of indoor unit WARNING Install the air conditioner at enough strong place to withstand the weight of the unit If the strength is not enough the unit may fall down resulting in injury To provide against strong wind or an earthquake install...

Страница 8: ...o the unit using the six screws supplied for each connector Attaching the washers and nuts 1 Procure the hanging bolts nuts and washers locally 2 Attach the washers and nuts to the hanging bolt M12 as shown in the figure on the right Fixing the unit 1 Fit the hanging bracket on the hanging bolt then adjust the position of the unit so that it is level 2 Tighten the bolts securely using a double nut...

Страница 9: ...yl chloride pipe VP25 The figure shows an example of VNK type 7 Water supply piping for a humidifier VNK type only CAUTION Install the water supply pipes after washing the inside of them with water Install a drain valve on the water supply pipe then drain the water until the drained water runs clear Do not to allow cutting fluid or detergent to enter the pipes The water quality of the humidifiers ...

Страница 10: ... hood to a place where rain may fall directly In this case using a rectangle hood is recommended Stuff the cracks in the pipe penetration part with a noncombustible material such as mortar 1 Excessive bending 2 Multi times bending 3 Making the connecting duct smaller 4 Bending near the exhaust air duct Heat insulator Insulates the adapter and the aluminium tape Outside air intake duct air discharg...

Страница 11: ...oor unit should be turned on perform vacuuming from both the liquid side and the gas side Opening the valve fully Open the valves of the designated outdoor unit fully Outer dia of copper pipe A 0 0 4 In case of flaring for R410A with the conventional flare tool pull it out approx 0 5 mm more than that for R22 to adjust to the specified flare size The copper pipe gauge is useful for adjusting proje...

Страница 12: ...anger with DX Coil Unit 1 Power supply Wiring for the power supply Air to Air Heat Exchanger with DX Coil Unit VNK502HEXE TR VN502HEXE TR VNK802HEXE TR VN802HEXE TR VNK1002HEXE TR VN1002HEXE TR I phase 50 Hz 220 240 V Current rating Fuse rating of circuit breaker switch for indoor units should be selected by the accumulated total current values of the indoor units cable 3 core 2 5 mm2 in conformit...

Страница 13: ...cuit board MCC1615 Connector White Connector Black External output 220 240 V under 1 A each 5 External input sold separately No voltage a contact input Voltage DC 12 V 24 V input Operation output White White Red Connector White 6 Yellow Connector Red 6 White Red Red Red Blue Orange Red Blue Orange White Yellow Blue Purple Red 1 Common 2 Remote controller operation 3 Fan speed 5 Operation Pink Powe...

Страница 14: ...t Common External damper output 3 4 Abnormal Bypass mode output 3 5 Cord clamp 40 60 10 10 R L S N Earth wire Wiring for the remote controller Wiring between indoor and outdoor unit Earth Screw 2 mm or less Power supply wire Remote controller wiring Wiring diagram Use a 0 5 mm2 to 2 mm2 wire Address setting Refer to the Installation Manual of the outdoor unit for address setting When the Air to Ai...

Страница 15: ...ion mode If two remote controllers are used the latter operation overrides the former and their indications always reflect the result of the latter operation B Air to Air Heat Exchanger with DX Coil Unit system linked with air conditioners You can use the remote controller to ON OFF running Air conditioners and Air to Air Heat Exchanger with DX Coil Unit Remote controller for the Air to Air Heat E...

Страница 16: ...Exchanger with DX Coil Unit in the system using NRC 01HE For this operation it is necessary to change the settings Setting modifications are required for separate control Refer to 13 Advanced control on page 20 When the Air to Air Heat Exchanger with DX Coil Unit system linked with indoor air conditioners is used set the Air to Air Heat Exchanger with DX Coil Unit as Follower referring to Setting ...

Страница 17: ...ly 220 240 V For remote command For remote reply TCB IFCB 4E2 Error display Operating display Power supply maximum 240 VAC 0 5 A No voltage ON OFF Continuous signal 2 Switching the remote controller between invalid valid or low high from an external device separately sold External Input Perform connection with one of the units in the group Static signal only Insert the remote ON OFF adapter NRB 1H...

Страница 18: ... RN F or 60245 IEC 66 1 0 mm2 to 2 5 mm2 Contact is on during normal operation as factory default Contact is off during nighttime heat purge operation or while fan operation is off to protect the unit The operation output settings can be changed Refer to Setting for changing the operation output on page 21 4 Connecting an electric damper electric shutter External Output Connect to the terminal blo...

Страница 19: ...perations on the outdoor interface circuit board While the automatic addresses are being set up no remote controller operations can be performed Setup takes up to 10 minutes usually about 5 minutes When the power is turned on after automatic address setup It takes up to 10 minutes usually about 3 minutes for the outdoor unit to start operating after the power has been turned on Before the Air to A...

Страница 20: ...tion Fan speed 0000 Normal 0001 SA High EA Low active 0002 SA Low EA High active High may be Extra High 0000 Normal Adjusting this setting is necessary for all the Air to Air Heat Exchanger with DX Coil Units in the group 4C Nighttime heat purge 0000 Invalid 0001 0048 Start after Setting value x 1 hour s Setting for the time before the nighttime heat purge operation starts 0000 Nighttime heat purg...

Страница 21: ...t Exchanger with DX Coil Unit Setting for the header air conditioner Single operation of the Air to Air Heat Exchanger with DX Coil Unit is possible when operation of the Air to Air Heat Exchanger with DX Coil Unit is linked with that of the air conditioners Use the button of the wired remote controller While the Air to Air Heat Exchanger with DX Coil Unit is in operation is displayed on the remot...

Страница 22: ...to start operation Code SET DATA 0001 0002 EA Changing the ventilation mode Heat Exchange mode Automatic mode Factory default Ventilation Fan speed setting The setting of the ventilation Fan speed can be changed when using the remote controller for air conditioners RBC AMT32E RBC AMS41E or using the system without the remote controller Adjusting this setting is necessary for the header unit when u...

Страница 23: ... detected 0000 Signal transfer is on when an abnormal signal output is detected 0001 Signal transfer is on when the bypass mode signal output is detected Signal transfer is on during nighttime heat purge operation Signal transfer is off when the nighttime heat purge operation is on standby paused before the monitoring operation of the nighttime heat purge operation starts 14Fan characteristics MMD...

Страница 24: ...l static pressure Pa Air volume m3 h Current A Low High Extra High Low High Extra High MMD VNK1002HEXE TR Standard air volume 950 m3 h Lower limit air volume 640 m3 h Upper limit air volume 1140 m3 h MMD VN1002HEXE TR Standard air volume 950 m3 h Lower limit air volume 640 m3 h Upper limit air volume 1140 m3 h REQUIREMENT Use the unit between the minimum and maximum range of ventilation 0 100 200 ...

Страница 25: ...d test run is released after 60 minutes have passed and returns to the usual operation CAUTION Do not use the forced test run for cases other than the test run because it applies an excessive load to the devices Wired remote controller NRC 01HE 1 When the TEST button is pressed and held for at least 4 seconds TEST appears on the display and the test run mode is established While the test run is un...

Страница 26: ...R 4 0 2 MMD VNK1002HEXE TR MMD VN1002HEXE TR 4 0 2 Inspection cover Fixing lever Fixed part of Inspection cover Filters High efficiency filter 3 Remove the filters Remove the filters from the frame of the heat exchanger element 4 Clean the filters Clean the filters by dusting them or using a vacuum cleaner If the filters are badly clogged wash them by pressing them down in lukewarm water with a ne...

Страница 27: ...e of the O ring Replace the ring if it is damaged Water leakage Humidification element VNK type only Water leakage from the surface of humidification element Replace the humidification element if water squirts out of the surface of element Water leakage Dust and dirt on the surface of humidification element Vacuum the element if the air way is blocked with dust Take care not to damage the surface ...

Страница 28: ...nly 1 Open the service valve as necessary 2 In winter the season for using the humidifier check whether the antifreeze heater is turned on 3 Perform a test run and ensure that there is no water leakage NOTE When the humidifier is not used drain off water from the cistern tank and water supply pipe Model name Quantity of the humidification element MMD VNK502HEXE TR 1 MMD VNK802HEXE TR 2 MMD VNK1002...

Страница 29: ...it Error code list The table below shows the error codes See the table for details of error codes To confirm the code from the remote controller see Wired remote controller display in the table To confirm the code from the outdoor unit see 7 segment display on the outdoor unit in the table Wired remote controller display Check code Check code name Judging device 7 segment display on the outdoor un...

Страница 30: ...error 02 TK2 sensor error 03 TK3 sensor error 04 TK4 sensor error 05 TK5 sensor error Oil level detection temperature sensor error I F H15 H15 Miswiring of outdoor discharge temperature sensor TD2 I F H16 H16 01 TK1 oil circuit error 02 TK2 oil circuit error 03 TK3 oil circuit error 04 TK4 oil circuit error 05 TK5 oil circuit error Oil detection circuit error I F H25 H25 Miswiring of outdoor disch...

Страница 31: ...Advanced control in this manual Code 12 for the system 13 for indoor units and 14 for groups Line Indoor Group Line Indoor Group Line Indoor Group Line Indoor Group Settings Settings Settings Settings Did you change the setting for the lighting up hours of the Filter Sign If you did not put a tick against No change If you did put a tick against the item you selected For details see Advanced contro...

Страница 32: ...roup Line Indoor Group Line Indoor Group Settings Settings Settings Settings Indoor unit Indoor unit Indoor unit Indoor unit Model name Model name Model name Model name Check the addresses of the indoor units For details see Advanced control in this manual Code 12 for the system 13 for indoor units and 14 for groups Line Indoor Group Line Indoor Group Line Indoor Group Line Indoor Group Settings S...

Страница 33: ...s 0 3 kg m3 NOTE 1 If there are 2 or more refrigerating systems in a single refrigerating device the amounts of refrigerant should be as charged in each independent device For the amount of charge in this example The possible amount of leaked refrigerant gas in rooms A B and C is 10 kg The possible amount of leaked refrigerant gas in rooms D E and F is 15 kg NOTE 2 The standards for minimum room v...

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