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Electrical Schematic (Rev. D)

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Содержание workman HDX-D 07368

Страница 1: ...290000001 and Up Model No 07368TC Serial No 290000001 and Up Model No 07371 Serial No 290000001 and Up Model No 07371TC Serial No 290000001 and Up To register your product or download an Operator s Ma...

Страница 2: ...entifies the location of the model and serial numbers on the product Write the numbers in the space provided Figure 1 1 Model and serial number location Model No Serial No This manual identifies poten...

Страница 3: ...ransporting Vehicle 31 Towing the Vehicle 32 Towing a Trailer with the Vehicle 32 Hydraulic Control 32 Maintenance 34 Recommended Maintenance Schedule s 34 Service Interval Chart 35 Heavy Duty Operati...

Страница 4: ...l Standards Institute Inc 1430 Broadway New York New York 10018 U S A ANSI UL 558 Internal Combustion Engine Powered Industrial Trucks ADDRESS American National Standards Institute Inc 1430 Broadway N...

Страница 5: ...ne Always wear substantial shoes Do not operate the machine while wearing sandals tennis shoes or sneakers Do not wear loose fitting clothing or jewelry which could get caught in moving parts and caus...

Страница 6: ...en handling off center loads that cannot be centered Keep loads balanced and secure to prevent them from shifting Avoid sudden stops and starts Do not go from reverse to forward or forward to reverse...

Страница 7: ...ulation of dirt If the engine must be running to perform a maintenance adjustment keep hands feet clothing and any parts of the body away from the engine and any moving parts Keep everyone away Do not...

Страница 8: ...ace any decal that is damaged or lost 93 9852 1 Warning read the Operator s Manual 2 Crushing hazard install the cylinder lock 115 7739 1 Falling crushing hazard bystanders no riders on machine 115 20...

Страница 9: ...the engine before fueling 2 Warning lock the parking brake stop the engine and remove the ignition key before leaving the machine 4 Tipping hazard slow down and turn gradually use caution and drive sl...

Страница 10: ...or s Manual before servicing transmission fluid 106 6755 1 Engine coolant under pressure 3 Warning do not touch the hot surface 2 Explosion hazard read the Operator s Manual 4 Warning read the Operato...

Страница 11: ...power point 106 2355 1 Slow 3 Transmission third high no fast speed 2 Fast 106 7767 1 Warning read the Operator s Manual avoid tipping the machine wear the seat belt lean away from the direction the m...

Страница 12: ...Disengage 14 Parking brake Battery Symbols Some or all of these symbols are on your battery 1 Explosion hazard 6 Keep bystanders a safe distance from the battery 2 No fire open flame or smoking 7 Wea...

Страница 13: ...al 1 Read before operating the vehicle Parts Manual 1 Use to reference part numbers Operator Training Material 1 View before operating machine Note Determine the left and right side of the machine fro...

Страница 14: ...the vehicle filled with electrolyte and charged Bulk electrolyte with 1 260 specific gravity can be purchased from a local battery supply outlet Warning CALIFORNIA Proposition 65 Warning Battery posts...

Страница 15: ...tery terminals are toward the outside of the vehicle 8 Install the positive cable red to the positive terminal and the negative cable black to the negative terminal of the battery and secure then with...

Страница 16: ...e brakes to stop or slow vehicle Worn or maladjusted brakes may result in personal injury If the brake pedal travels to within 1 1 2 inches 3 8 cm of the vehicle floor board the brakes must be adjuste...

Страница 17: ...hifter The high low range shifter adds three additional speeds for precise speed control Figure 9 The vehicle must be completely stopped before shifting between High and Low range Shift only on level...

Страница 18: ...will glow red when the glow plugs are activated Important The glow plug indicator will turn on for an additional 15 seconds when the switch returns to the Start position Coolant Temperature Gauge and...

Страница 19: ...verting the Speedometer in Controls Maintenance Power Point Use the power point Figure 10 to power optional 12 volt electrical accessories Passenger Hand Hold The passenger hand hold is located on the...

Страница 20: ...the left and right sides of the machine from the normal operating position Before servicing or making adjustments to the machine stop the engine set the parking brake and remove the key from the switc...

Страница 21: ...e 4 Install the dipstick firmly in place Adding Fuel Use only clean fresh diesel fuel or biodiesel fuels with low 500 ppm or ultra low 15 ppm sulfur content The minimum cetane rating should be 40 Purc...

Страница 22: ...me or where fuel fumes may be ignited by a spark Store fuel in a clean safety approved container and keep the cap in place Biodiesel Ready This machine can also use a biodiesel blended fuel of up to B...

Страница 23: ...e Do not overfill 4 Install the reserve tank cap Checking the Transaxle Hydraulic Fluid Level Service Interval Before each use or daily The transaxle reservoir is filled with Dexron III ATF Check the...

Страница 24: ...nd hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performi...

Страница 25: ...reservoir is shipped from the factory filled with DOT 3 brake fluid Check the level before the engine is first started and every 8 hours or daily thereafter The brake fluid reservoir is located under...

Страница 26: ...ase the key immediately when the engine starts and allow it to return to the Run position Note The glow plug indicator will turn on for an additional 15 seconds when the switch returns to the Run posi...

Страница 27: ...ment interlock system Verifying the Clutch Interlock Switch 1 Sit on the operator s seat and engage the parking brake Move the shift lever to the Neutral position Note The engine will not crank if the...

Страница 28: ...nsure about a certain medication One of the most important rules to follow is to go slower in unfamiliar areas It is surprising how much damage and injury common things can cause Tree branches fences...

Страница 29: ...water deep enough to get the brakes wet they will not work well until they are dry After driving through water you should test the brakes to make sure they work properly If they do not drive slowly i...

Страница 30: ...can be used in various combinations that allow for maximum capacity and versatility The full sized box is 55 inches 140 cm wide by 65 inches 165 cm long and can hold up to 3000 lb 1360 kg of evenly d...

Страница 31: ...t engaged no power delivered to front wheels until the rear wheels begin to lose traction The bidirectional clutch senses the rear wheels slipping engages the front wheel drive and delivers power to t...

Страница 32: ...r tires Important To reduce potential for drive line damage use low range When towing 5th wheel attachments like a fairway aerator always install the wheely bar included with the 5th wheel kit to prev...

Страница 33: ...gine apply the parking brake lower the attachment and place the remote hydraulic valve in the float detent position to relieve hydraulic pressure before connecting or disconnecting quick couplers Conn...

Страница 34: ...ly in dirty conditions Every 50 hours Check the battery fluid level Every 30 days if in storage Check the battery cable connections Every 100 hours Check the level of front differential oil four wheel...

Страница 35: ...of the machine from the normal operating position Only qualified and authorized personnel shall be permitted to maintain repair adjust or inspect the vehicle Avoid fire hazards and have fire protectio...

Страница 36: ...or making adjustments to the machine stop engine set parking brake and remove key from the ignition switch Remove any load material from the bed or other attachment before working under a raised bed...

Страница 37: ...147 5 kg so do not try to install or remove it by yourself Use an overhead hoist or get the help of two or three other people 6 Store the cylinders in the storage clips Engage the hydraulic lift lock...

Страница 38: ...l lowering of the bed Refer to Using the Bed Safety Support 5 Install the lynch pins to the inside ends of the clevis pins Note If the automatic tail gate release has been installed on the bed ensure...

Страница 39: ...ward until the top mounting tabs can be pulled from the frame slots Figure 40 3 Pivot the top of hood forward and unplug the wire connectors from the head lights Figure 40 4 Remove the hood To install...

Страница 40: ...2 pivot mounts 2 and steering cylinder 2 Figure 41 Spring tower 2 Figure 42 Clutch 1 accelerator 1 brake qty 1 Figure 43 Accelerator arm 1 Figure 44 U joint 18 and 4 wheel drive shaft 3 Figure 45 Impo...

Страница 41: ...Figure 44 Figure 45 41...

Страница 42: ...Remove and replace the primary filter Note Cleaning of the used element is not recommended due to the possibility of damage to the filter media 4 Inspect the new filter for shipping damage checking t...

Страница 43: ...r deterioration damage or loose connections Servicing the Water Separator Fuel Filter Draining the Water Separator Service Interval Before each use or daily Drain water or other contaminants from the...

Страница 44: ...canister by hand until the gasket contacts mounting surface then rotate it an additional 1 2 turn 6 Tighten the drain plug on the bottom of the filter canister Electrical System Maintenance Fuses The...

Страница 45: ...y be identified by a sign on top of the battery cover 3 Connect one end of the other jumper cable to the negative terminal of the battery in the other vehicle The negative terminal has NEG on the batt...

Страница 46: ...the bottom of the fill ring inside each cell If you store the machine in a location where temperatures are extremely high the battery will run down more rapidly than if the machine is stored in a loc...

Страница 47: ...n the transaxle bracket 3 Install the clevis pin and tighten the jam nut when finished Adjusting Differential Lock Cable Service Interval Every 200 hours 1 Move the differential lock lever to the Off...

Страница 48: ...eck the measurements at consistent locations on the tire The vehicle should be on a flat surface with the tires facing straight ahead Figure 59 1 Front of vehicle 3 Center to center distance 2 0 0 12...

Страница 49: ...te Blow debris away from the radiator 5 Install the cooler and screen to the radiator Changing Engine Coolant Service Interval Every 1 000 hours Every 2 years whichever comes first 1 Park the machine...

Страница 50: ...Slowly fill the reserve tank until level reaches the Cold line Do not overfill Install the reserve tank cap 13 Start the engine and operate it until warm 14 Stop the engine Check the coolant level an...

Страница 51: ...1 Brake pedal 2 Clutch pedal Belt Maintenance Adjusting Belts Adjusting the Alternator Belt Service Interval After the first 8 hours Check condition and tension of the alternator belt Every 200 hours...

Страница 52: ...ch Pedal Service Interval Every 200 hours Note You can adjust the clutch pedal cable at the bell housing or at the clutch pedal pivot The front hood can be removed to ease the access to pedal pivot 1...

Страница 53: ...rocedures 3 Locate the two loose wires next to the speedometer 4 Remove the connector plug from the harness wire and connect the wires together The speedometer will switch to KPM or MPH 5 Install the...

Страница 54: ...the mounting plate Then tighten the filter one half turn 5 Start the engine and let it run for about two minutes to purge air from the system Stop the engine and check the hydraulic oil level and for...

Страница 55: ...the machine and run it at idle for about two minutes to circulate the fluid and remove any air trapped in the system Stop the machine and recheck the fluid level 5 Verify the oil level 6 Dispose of t...

Страница 56: ...nders away from the vehicles 6 Start the second vehicle and move the lift lever to the raise position which will raise the disabled box 7 Move the hydraulic lift lever to the neutral position and enga...

Страница 57: ...Check the tire pressure refer to Checking the Tire Pressure 11 Check anti freeze protection and add a 50 50 solution of water and anti freeze as needed for expected minimum temperature in your area 1...

Страница 58: ...Schematics Hydraulic Schematic Rev B High Flow Hydraulics Schematic TC models only Rev A 58...

Страница 59: ...Electrical Schematic Rev D 59...

Страница 60: ...nd tear and deterioration Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for re...

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