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27

ENGINE   MAINTENANCE

SERVICING ENGINE BELTS

Check tension of all belts initially after the first day of
operation and every 100 hours thereafter.

Alternator Belt

A new alternator belt (Fig. 34) is to be tensioned to 65
lbs. A used belt is to be tensioned to 40 lbs.

Figure 34

1. Alternator
2. Brace

1

2

1.

To adjust belt tension, loosen bolt securing brace to

engine, bolt securing alternator to brace and alternator
mounting bolt (Fig. 34).

2.

Insert pry bar between alternator and engine and

pry out on alternator (Fig. 34).

3.

Hold alternator in position after proper belt tension

setting is achieved and tighten alternator and brace
bolts to secure adjustment.

Cooling Fan Belt

A new cooling fan belt (Fig. 34) is to be tensioned to 65
lbs. A used belt is to be tensioned to 40 lbs.

Figure 35

1. Idler arm
2. Engine mount

1

2

1.

To adjust belt tension, loosen  upper and lower  nuts

securing idler arm to front engine mount (Fig. 35).

2.

Pull out on idler arm until desired belt tension is

achieved.

3.

Tighten mounting nuts to secure adjustment.

REPLACING SPARK PLUGS

Change spark plugs after every 400 operating hours to
assure proper engine performance and reduce exhaust
emission level.

Correct spark plug to use is a Motorcraft–AGSF22C or
AGRF22 or equivalent.

Recommended air gap is .040” (1.016 mm).

Note: The spark plug usually lasts a long time; however,
the plug should be removed and checked whenever the
engine malfunctions.

1.

Clean area around spark plugs so foreign matter

cannot fall into cylinder when spark plug is removed.

2.

Pull spark plug wires off spark plugs and remove

plugs from cylinder head.

3.

Check condition of side electrode, center electrode,

and center electrode insulator to assure there is no
damage.

IMPORTANT: A cracked, fouled, dirty or otherwise
malfunctioning  spark plug must be replaced. Do
not sand blast, scrape, or clean electrodes by using
a wire brush because grit may eventually release
from the plug and fall into the cylinder. The result is
usually a damaged engine.

4.

Set air gap between center and side of electrodes at

.040” (1.016 mm). Install correctly gapped spark plug
and tighten plug to 11–15 ft–lb. If torque wrench is not
used, tighten plug firmly.

5.

Install spark plug wires.

CHANGING COOLANT IN COOLING
SYSTEM

The cooling system must be filled with a 50/50 solution
of water and permanent ethylene glycol anti–freeze.
Every two years, drain the coolant from the radiator and
engine by opening the drain cock and block plug. After
coolant is drained, flush the entire system and refill it
with a 50/50 solution of water and anti–freeze. Capacity
of cooling system is approximately 6 quarts (5.7 L).
When filling the radiator, level of coolant must be above
the core and 1 inch (25 mm) below bottom of filler neck.
DO NOT OVERFILL. Always install radiator cap
securely.

Содержание 30789

Страница 1: ...Operator s Manual Domestic English EN Form No 3327 122 Groundsmaster 345 Traction Unit Model No 30789 Serial No 220000001 and Up...

Страница 2: ......

Страница 3: ...al information worthy of special attention The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm SPARK ARRES...

Страница 4: ...g Air Cleaner Filter 25 Inspecting Filter Element 26 ENGINE MAINTENANCE 26 29 Cleaning Radiator and Screen 26 Changing Crankcase Oil and Filter 26 Replacing Fuel Filter 26 Servicing Engine Belts 27 Re...

Страница 5: ...glasses safety shoes and a helmet is advisable and required by some local ordinances and insurance regulations 7 Check interlock switches daily for proper operation Refer To Checking Interlock Switch...

Страница 6: ...or other implement and traction unit for damage and defective parts Repair any damage before restarting the engine and operating the implement or cutting unit Assure cutting unit blades are in good c...

Страница 7: ...machine conformed to safety standards in effect for riding mowers To ensure optimum performance and continued safety certification of the machine use genuine TORO replacement parts and accessories Rep...

Страница 8: ...ERY COVER Part No 92 7802 ON CONTROL PANEL Part No 105 0080 UNDER HOOD ABOVE RADIATOR CAP Part No 82 8970 NEAR FUEL TANK CAP Part No 27 7310 NEAR TOOL BOX COVER Part No 67 1710 FRONT BULKHEAD Part No...

Страница 9: ...itely variable from 0 to 9 5 mph 0 to 15 km hr forward or reverse 3200 engine rpm Tires Two rear tires are 16 x 6 50 8 4 ply rating rib on demountable drop center wheels The two front tires are 23 x 8...

Страница 10: ...o 30707 For Model No 30623 30625 Speed Control Kit Model No 30677 Tire Chains Front Part No 11 0390 set of 2 Wheel Weight Kit Part No 11 0440 set of 2 Rear Weight Kit Part No 24 5780 set of 2 Rear Wei...

Страница 11: ...e of seat R Clamp 2 Ball Joint R H Shipped in tool box 1 Install Ball Joint implement installation and Connect Lift Cylinder Operator s Manual Traction Unit 2 Read before operating machine Parts Catal...

Страница 12: ...with 2 capscrews and flatwashers supplied in kit Fig 3 Install manual tube into R clamps and tighten capscrews Fig 3 Figure 3 1 R clamps 2 Seat support 3 Manual tube 1 2 3 4 2 Mount seat pivot bracket...

Страница 13: ...ION Wear safety goggles and rubber gloves when working with electrolyte and charge the battery in a well ventilated place so gases produced while charging can dissi pate Since the gases are explosive...

Страница 14: ...e frame and top of the push arm Fig 10 Screw ball joint into left hand push arm until center of ball joint is 2 3 8 inches 60 mm away from front of push arm Fig 11 Do not tighten jam nut 1 2 3 4 5 Fig...

Страница 15: ...t requirements Order parts from your local Authorized Toro Distributor 24 5780 Rear Weight Required Weight Part Number Weight Description Qty Cutting Unit Description 72 Side Discharge Model 30722 or...

Страница 16: ...UP OF COMBUSTION CHAMBER DEPOSITS LEADED GASOLINE CAN BE USED IF UNLEADED IS NOT AVAILABLE NOTE NEVER USE METHANOL GASOLINE CONTAINING METHANOL GASOLINE CONTAINING MORE THAN 10 ETHANOL GASOLINE ADDIT...

Страница 17: ...x engine oil and automatic transmission fluid or hydraulic system component damage may result When changing fluids also change transmission filter DO NOT USE DEXRON II ATF Note Fluid to operate the po...

Страница 18: ...ull lever rearward to adjust steering wheel to desired fore or aft operating position and push lever forward to lock adjustment Brake Pedal Fig 16 Whenever the engine is shut off the parking brake mus...

Страница 19: ...f the switch must be overridden because of an emergency the engine can be started and will continue to run while reset switch is held in Ignition Switch Fig 18 The key switch which is used to start an...

Страница 20: ...ged and traction pedal is released it is strongly recommended that the engine be stopped before dismounting from the seat Also engine will stop if traction pedal is depressed when parking brake is eng...

Страница 21: ...pedal slowly but fully to attain maximum ground speed Another characteristic to consider is the operation of the turning pedals that are connected to the brakes The brakes can be used to assist in tu...

Страница 22: ...ust Cup and Baffle Air Filter Radiator Screen for Debris Unusual Engine Noises Unusual Operating Noises Transmission Oil Level Hydraulic Hoses for Damage Fluid Leaks Tire Pressure Instrument Operation...

Страница 23: ...be lubricated are PTO shaft and yokes Fig 21 lift arm pivots Fig 22 right and left push arm ball joints Fig 21 push arm pivot bushings Fig 23 PTO pivot housing blocks Fig 24 brake pivot bushings Fig...

Страница 24: ...BRAKE INTERLOCK SWITCH 1 Pull up on parking brake lever and depress brake pedal to lock pedal into first click on latch 2 Gap between parking brake shaft pivot paddle and bottom of interlock switch F...

Страница 25: ...A B I OR F 4 RUN OFF Y 7 5 A PK PK TO HIGH TEMP OVERRIDE SWITCH GN PK OR 30 85 87 86 87a OVER TEMP SHUT DOWN OR PTO SWITCH OFF CONNECTED TO GROUND ON OVER TEMP CONDITION GN TO OVER TEMP SHUTDOWN RELAY...

Страница 26: ...fle can be removed Fig 31 Separate dust cup and baffle Fig 31 2 Dump dust out of the dust cup After cleaning cup and baffle assemble and reinstall both parts SERVICING AIR CLEANER FILTER Service the a...

Страница 27: ...lean the screen each quarter hour and radiator checked every hour in extremely dusty and dirty conditions Note This situation may be particularly prevalent if the rear discharge cutting unit is being...

Страница 28: ...spark plug usually lasts a long time however the plug should be removed and checked whenever the engine malfunctions 1 Clean area around spark plugs so foreign matter cannot fall into cylinder when s...

Страница 29: ...l lever Fig 37 IMPORTANT Do not over speed the engine because the transmission could be damaged 7 Move throttle rapidly from SLOW to FAST The engine should not surge if engine surges proceed to step 8...

Страница 30: ...same oil that is being used in engine When oil is at point of overflowing out of check plug hole install the check plug and fill plug SERVICING SPARK ARRESTOR MUFFLER Every 250 hours operation clear...

Страница 31: ...pump lever Fig 41 to insure assembly is properly seated and operating freely Correct any discrepancy Figure 41 2 Block right front tire and both rear tires so vehicle cannot roll forward or backward...

Страница 32: ...parts are operating freely and seated properly 3 Loosen jam nut Rotate switch adjusting screw Fig 41 until there is a gap between head of screw and switch button 4 Rotate adjusting screw until it cont...

Страница 33: ...adjustment is required 1 Rotate the steering wheel so rear wheels and steering plate are straight ahead 2 Loosen the jam nuts on both tie rods Adjust both tie rods until center to center distance at f...

Страница 34: ...6 1 Jam nut 2 When adjustment of brake cable cannot get free travel within 1 2 to 1 inch 13 to 25 mm the star nut inside the brake drum must be adjusted However before adjusting the star nut loosen br...

Страница 35: ...30 Type SF CC or CD engine oil Normal 40 100 F SAE 10W 30 or 10W 40 Type SF CC or CD engine oil Cool Spring Fall 30 50 F SAE 5W 30 Type SF CC or CD engine oil Winter Below 30 F Type F or FA ATF Automa...

Страница 36: ...system Shut the engine off 1 Figure 50 1 Drain plug 9 Leave machine set for two additional minutes then remove dipstick and check oil level in axle Fig 51 If level is low add oil until level matches...

Страница 37: ...36 HYDRAULIC SCHEMATIC...

Страница 38: ...baking soda solution c Coat the cable terminals and battery posts with Grafo 112X skin over grease Toro Part No 505 47 or petroleum jelly to prevent corrosion d Slowly recharge the battery every 60 d...

Страница 39: ...ses Replace Transmission Oil Filter Service Air Filter Check Governor Oil Level Decarbon Spark Arrestor Muffler Check Rear Wheel Toe In and Steering Linkage Torque Wheel Lug Nuts Replace Fuel Filter C...

Страница 40: ...seat In any correspondence concerning the unit supply the model and serial numbers to ensure correct information and replacement parts are obtained To order replacement parts from an authorized TORO D...

Страница 41: ...ather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats du...

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